1 | Install rear fender (1), trunk lid, taillamps and rubber seal and fit. |
2 | Adjust gap dimensions. |
3 | Fix rear fender (1) in place. |
4 | Remove trunk lid, taillamps and rubber seal. |
5 | Drill Ø 6.7 mm rivet holes on rear fender (1) (area A). |
6 | Countersink rivet holes on rear fender (1) (area A). |
7 | Remove rear fender (1). |
8 | Deburr rivet holes on rear fender (1) on both sides. |
9 | Coat insides of riveted joints with zinc dust paint. |
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10 | 2KApply 2-component adhesive in crosshatched area (area F). |
Observe pretreatment of bonding surfaces. refer to manufacturer specifications for adhesive curing and application times. |
11 | Install rubber window spacers from glazing repair kit at uniform intervals (area B). |
12 | Apply sealant to outer rear wheelhouse, C-pillar and foam rubber elements (areas B, C, D and E). |
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13 | Install rear fender (1), fit and fix in place. |
14 | Rivet rear fender (1) with Ø 6.414 Polygrip countersunk-head rivets (area J). |
15 | Rear fender (1) (areas G, G1, H and I). |
16 | Rear fender (1) (area K). |
Weld in intervals, allow to cool down in between to minimize heat distortion (areas K). |
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17 | Rear fender (1) (areas M and L). |
18 | Rear fender (1) (areas N and O). |
Weld in intervals, allow to cool down in between to minimize heat distortion (areas N and O). |
19 | Grind inert gas welds down flat on rear fender (1). |
20 | Clean welds on rear fender (1). |
21 | Solder surface on rear fender (1) in area of inert gas welds with solder and smooth. |
22 | Remove grinding and drilling shavings with wet/dry vacuum cleaner. |