Test values for gap dimensions on hoods, doors and lids
Number | Designation | Model 211.0 | |||
BE60.00-P-1001-01F | Gap dimension | Engine hood to fender | Dim. "A" | mm | 3.5 (0.5) |
Engine hood to headlamp | Dim. "B" | mm | 4 (+1) | ||
Radiator grille/bumper | Dim. "C" | mm | 5,5 (+1) | ||
See picture | |||||
BE60.00-P-1002-01F | Gap dimension | Front door to A-pillar | Dim. "D" | mm | 4.5 (0.5) |
Front door to fender | Dim. "E" | mm | 4 (0.5) | ||
Front door to rear door | Dim. "F" | mm | 4 (+1) | ||
Front door to roof | Dim. "G" | mm | 4.5 (0.5) | ||
Rear door to top of side section | Dim. "H" | mm | 4.5 (0.5) | ||
Rear door to side section, bottom | Dim. "I" | mm | 3.5 (0.5) | ||
See picture | |||||
BE60.00-P-1003-01F | Gap dimension | Trunk lid to rear fender, top | Dim. "J" | mm | 3,5 (+1) |
Trunk lid to rear lamp unit | Dim. "K" | mm | 3.9 (+1) | ||
Trunk lid to bumper | Dim. "L" | mm | 6.5 (-0.5/+1) | ||
Rear fender to rear lamp unit | Dim. "M" | mm | 2.5 (0.5) | ||
Trunk lid license plate panel to rear lamp unit | Dim. "N" | mm | 4.3 (+1) | ||
See picture | |||||
BE60.00-P-1004-01F | Gap dimension | Fuel filler flap | Dim. "O" | mm | 3.5 (0.5) |
See picture | |||||
129 589 00 27 00
Set of covers
Bending iron
Feeler gauge
Welding bead catcher
129 589 03 21 00
211 589 00 91 00
230 589 01 98 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
BR00.45-Z-1001-13A | Blind rivet 6.414 | A 003 990 35 97 |
P63.50-2472-06
1 Install and fit rear fender.
2 Insert taillamp, install rubber seal and striker eye.
3 Check and adjust sizes of gaps:
rear fender/taillamp
trunk lid/upper rear fender
trunk lid covering /taillamp
rear door/upper side section
rear door/ lower side section
Use feeler gage!
4 Drill 6.5 mm dia. rivet holes (area X).
5 Remove rear fender and deburr rivet holes on both sides.
P63.50-2475-09
6 Apply MB body sealant on foam parts of wheel well and of C-pillar.
Remove and replace damaged foam parts.
P63.50-2488-09
7 Rear fender (areas A and P).
8 Rear fender (areas N and Q).
9 Rivet rear fender and outer longitudinal member with 6.4 x 14 mm dia. Polygrip flat head rivets (area O).
Weld in area Q in intervals, allow to cool down in between, minimum heat distortion.
P63.50-2484-09
10 Rear fender (areas I, J, L and M).
11 Rear fender (area K).
P63.50-2480-09
12 Rear fender (areas A to H).
13 Readjust spot welding flange on wheel well with crimping iron.
Bend over spot weld flange analog to undamaged side of vehicle.
P63.50-2494-06
14 Clean weld joints using wire brush.
15 Fill rear fender with body solder in cross-hatched area and smooth.