ar6350p140004n

Install rear fender

Type ar · topic 63.50 · version 0107 · 2019-12-12

Applies to: Model 215

Where it sits

Function group 3 Body › 63 Side wall › 63.50 Rear fenders — Series 215

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.35 Fender/sidewall — Series 215

EinPAS 35 Body/frame/detachable parts › 35.37 Fender › 35.37.31 Rear fender — Series 215

AR63.50-P-1400-04N

Install rear fender

Topical note

Pretreatment of bonding surfaces

AH60.00-P-0008-01SX

Model

215

Install rear fender
Install rear fender
Install rear fender
Install rear fender

168 589 02 37 00

Flange crimping pliers

215 589 01 23 00

Gauge adapter

129 589 03 21 00

Feeler gauge

220 589 05 23 00

Inspection and welding gage

Install rear fender

P63.50-2154-09

1

Replace damaged foam parts and apply body sealant to the foam parts.

2

Apply adhesive to the prepared rivet flanges.

3

Position rear fender with 2 people and screw in screws.

Install rear fender

4

Fasten rear fender with collets and manual temporary fasteners.


To do this, use inspection and welding gauge.



5

Check gap dimensions on the rear fender.



6

Draw in blind rivets as follows:



Area A, B, and C with aluminum-steel flat-head rivets with a diameter of 6.4 x 14 mm.
In area E with aluminum-steel flat-head rivets with a diameter of 4.0 x 10 mm.
In area F only wheel arch with countersunk-head rivets with a diameter of 4.0 x 10 mm.
In area J and K with aluminum-steel flat-head rivets with a diameter of 6.4 x 14 mm.

P63.50-2130-06

7

In area D, rear fender on rear-end center section .

Do
not weld the existing spot welds again.

8

Spread protruding adhesive with a brush.

9

Reposition rivet flange on the wheel arch during several cycles
with flange repositioning pliers.

Risk of the aluminum paneling
breaking apart!

Referenced documents