ar6350p140004gz

Install rear fender

Type ar · topic 63.50 · version 0103 · 2010-04-15

Applies to: MODEL 164.1

Where it sits

Function group 3 Body › 63 Side wall › 63.50 Rear fenders — Series 164 (models 1**)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.35 Fender/sidewall — Series 164 (models 1**)

EinPAS 35 Body/frame/detachable parts › 35.37 Fender › 35.37.31 Rear fender — Series 164 (models 1**)

AR63.50-P-1400-04GZ

Install rear fender

Measures for preventing damage to vehicles or components when performing arc welding work

All models

AH00.00-N-0005-01A

Install rear fender

Embossing tool

164 589 00 39 00

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1001-13A

Blind rivet 6.414

A 003 990 35 97

Install rear fender

P63.50-3203-11

1 Apply a sufficient quantity of body sealer to foam (shaded areas O and P)

Do not apply body sealer to welding flange, to avoid adhesion problems as well as fire hazard!

Glue foam to outer side wall with aid of body sealer. Position rear fender as long as the body sealer is fresh to ensure sufficient adhesion.

Install rear fender

P63.50-3204-09

2 Position rear fender and fasten with clamping pliers .

3 Weld in rear fender (areas D, E, G, I, K, L and N) with .

4 Weld in rear fender (areas F, H and J) with .

5 Weld in rear fender (areas A to C) with .

6 Mark holes for rivet connection (area M) and bore.

Use dia. 6,5 mm drill bit.

7 Deburr holes for rivet connection

8 Rivet rear fender (area M)

Use Polygrip flat/round head rivet, 6,4x14.

9 Grind continuous welds and plug welds down flat

10 Clean welds.

11 Emboss spherical caps for taillamps with embossing tool on rear fender

Use taillamps as measuring aid.

12 Fill rear fender in shaded areas with solder and smooth.

Referenced documents