ar6350p140004clw

Install rear fender

Type ar · topic 63.50 · version 0202 · 2019-06-19

Applies to: Model 205.3

Where it sits

Function group 3 Body › 63 Side wall › 63.50 Rear fenders — Series 205 (models 3**)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.35 Fender/sidewall — Series 205 (models 3**)

EinPAS 35 Body/frame/detachable parts › 35.37 Fender › 35.37.31 Rear fender — Series 205 (models 3**)

AR63.50-P-1400-04CLW

Install rear fender

Model

205.3

Check values for gap dimensions

Number

Designation

Model 205.3

BE60.00-P-1007-01BB

Front door to sidewall

Dimension "H1"

mm

3,5 (0,5)

For picture, see

AR60.00-P-0700-01LW

Check values for gap dimensions

Number

Designation

Model 205.3

BE60.00-P-1012-01BB

Trunk lid to fender at rear, top

Dimension "K"

mm

3,5 (1)

Dimension "K1"

mm

4 (+1,5/-1)

For picture, see

AR60.00-P-0700-01LW

Check values for gap dimensions

Number

Designation

Model 205.3

BE60.00-P-1015-01BB

Rear fender to taillamp

Dimension "N"

mm

1 (1)

For picture, see

AR60.00-P-0700-01LW

Check values for gap dimensions

Number

Designation

Model 205.3

BE60.00-P-1016-01BB

Fuel filler flap

Dimension "O"

mm

2 (0,5)

For picture, see

AR60.00-P-0700-01LW

Repair materials

Number

Designation

Order number

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20

BR00.45-Z-1035-13A

Blind rivet 6.412 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)

A 000 991 76 32

BR00.45-Z-1043-13A

Blind rivet with countersunk head 6.414.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN)

A 000 991 82 32

BR00.45-Z-1162-02A

Parts kit for 2-component adhesive for body

A 012 989 17 71

The next steps are shown on the left side of the vehicle and must be performed in the same way in the event of damage on the right side of the vehicle.
Further information can be found in the superordinate service document.
The safety information in the superordinate service document must be observed.

Install rear fender

P63.50-4095-09

1

Install rear fender (1) and fit.

2

Install trunk lid.

3

Install rear bumper.

4

Install taillamp.

5

Install door seal.

6

Install striker eye.

7

Check gaps and adjust       

8

Fix rear fender (1) in place.

9

Remove striker eye.

10

Remove door seal.

11

Remove taillamp.

12

Remove rear bumper.

13

Remove trunk lid.

14

Drill Ø 6.7 mm rivet holes in rear fender (1) (areas A and B).

Drill rivet holes through existing holes in body (area B).

15

Countersink rivet holes (area B).

16

Remove rear fender (1).

17

Deburr rivet holes on the rear fender (1) and on the body.

Install rear fender

P63.50-4096-09

18

Apply sealant to the rear outer wheel well and foam part (areas P and D).

19

Apply 2-component adhesive in cross-hatched areas to the body (areas E and F).

Apply 2-component adhesive to the inside (area F).

Observe pretreatment of bonding surfaces. Observe manufacturer's specifications for drying and processing time of adhesive.

Install rear fender

P63.50-4097-09

20

Install rear fender (1) and fix in place.

21

Rivet rear fender (1) with rivets with a diameter of 6.4 x 12 (area G).

22

Rear fender (1) (areas H).

Install rear fender

P63.50-4098-09

23

Rivet rear fender (1) with countersunk-head blind rivets with a diameter of 6.4 x 14.0 (area J).

24

Rear fender (1) (areas K).

Install rear fender

25

Rear fender (1) (areas M, N, and O).


To reduce heat distortion, perform inert gas welding in intervals and allow welding areas to cool in between.



26

Surface grind inert gas welds (areas M, N, and O).



27

Solder surfaces on rear fender (1) with body solder and smooth (areas M, N and O).



28

Remove solder residues and grinding dust.


P63.50-4099-06