219 589 01 23 00
Set of cutting templates
Spot weld milling cutter
201 589 00 51 00
Commercially available tools
Number | Designation | |
WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm | |
WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool | |
WH58.30-Z-1010-02A | Sheet metal crimping shears | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |
WH58.30-Z-1004-20A | Hot-air gun |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
P63.50-3078-09
1 Mark cutting line on rear fender (1) with cutting template (area A).
2 Transfer cutting line on rear fender (1) analog to new part (area B).
3 Cut rear fender (1) on cutting lines with body saw (areas A and B).
Do not damage C-pillar and outer side longitudinal member located below (areas A and B).
P63.50-3006-09
4 Expose spot welds on rear fender (1) (areas C, D, E and F).
5 Cut out spot welds on rear fender (1) with spot weld milling cutter or Vario Drill spot weld removing tool (areas C, D, E and F).
P63.50-3010-09
6 Expose spot welds on rear fender (1) (areas G, H, I and J).
7 Cut out spot welds on rear fender (1) with spot weld milling cutter or Vario Drill spot weld removing tool (areas G, H, I and J).
P63.50-3013-09
8 Expose spot welds on rear fender (1) (areas K, L, M and N).
9 Cut out spot welds on rear fender (1) with spot weld milling cutter or Vario Drill spot weld removing tool (areas K, L, M and N).
P63.50-3015-09
10 Expose spot welds on rear fender (1) (areas O, P, Q and R).
11 Cut out spot welds on rear fender (1) with spot weld milling cutter or spherical milling cutter (areas O, P, Q and R).
P63.50-3018-09
12 Heat rear fender (1) in shaded areas with hot air gun
Shaded areas are foam-protected.
13 Remove damaged rear fender (1)
14 Rear reinforcement (3) in shaded area with hot air gun.
Shaded area is glued.
15 Remove damaged reinforcement (3)
P63.50-3023-09
16 Grind connection surfaces in shaded areas down to bare metal with round wire brush .
Sand the spot weld flanges on both sides down to bare metal.
17 Grind shaded areas down to bare metal around holes with round wire brush.
P63.50-3029-09
18 Cut rear fender (1) in area of upper C-pillar (arrow) to size with body saw
19 Crimp rear fender (1) in area of upper C-pillar (arrow) with sheet metal crimping pliers toward inside
20 Grind connection surfaces in shaded areas down to bare metal with round wire brush .
Sand the spot weld flanges on both sides down to bare metal.
21 Remove grinding and drill shavings with wet/dry vacuum cleaner.
22 Coat insides of spot weld flanges with zinc dust paint.