Replacing jack socket console · ar6330p2000e · Mercedes-Benz WIS

AR63.30-P-2000E

Replacing jack socket console

26.4.94

MODEL 202.0 /1

P63.30-0201-05

	Removal
	General notes on body repair	All models	AH60.00-N-0001-01A
 Danger!	Fuel presents an explosion hazard and is toxic when inhaled or absorbed. Contact with fuel can cause skin and eye injury.	Fire, open lights and smoking prohibited. Avoid sparks. Fill and store fuel only in containers intended for this purpose. Wear protective clothing when handling fuel.	AS47.00-Z-0001-01A
1	Remove fuel tank
2	Remove detachable parts in area to be repaired
3	Cover detachable parts remaining in vehicle	 In area to be repaired
4	Separate outside section of longitudinal member		AR63.30-P-1050-01E
		 Spot weld cutter	*201589005100
5	Separate jack socket mount		AR63.30-P-2000-01E
		 Spot weld cutter	*201589005100
6	Equip straightening bench with modular members		AR60.10-P-1050E
7	Equip straightening bench with straightening set	Observe set-up plans included with straightening set!	AR60.10-P-1070E
		Celette straightening set	*WE58.40-Z-1009-01E
		Car-Bench straightening set	*WE58.40-Z-1001-01A
		 Models 202.026/029/033/086/089/093 In addition use supplementary straightening set for engine 112, 113! See
		Models 202, 208 with engine 112, 113 Celette supplementary straightening set	*WE58.40-Z-1012-01A
		Models 202, 208 with engine 112, 113 Car-Bench supplementary straightening set	*WE58.40-Z-1013-01A
8	Place vehicle on straightening bench with two-column lift and fasten
	Installation
 Danger!	The high voltage used for arc welding presents a lethal hazard. Explosion hazard when welding in the area of highly combustible materials. Injury hazard from welding spatter and UV light while welding. Welding gases are poisonous when inhaled.	Use insulating mats. Wear protective clothing, protective goggles and protective mask. Remove highly combustible materials from hazard area. Use evacuation system.	AS00.00-Z-0007-01A
	Measures for preventing damage to vehicles or components when performing arc welding work	All models	AH00.00-N-0005-01A
9	Prepare jack socket mount		AR63.30-P-2000-02E
10	Install jack socket mount and weld in		AR63.30-P-2000-03E
11	Prepare outside section of longitudinal member		AR63.30-P-1050-02E
12	Install outside section of longitudinal member and weld in		AR63.30-P-1050-03E
	Notes on repairing outside section of longitudinal member	Models 202.0/ 202.1	AH63.30-P-1050-01E
13	Clean areas repaired and prime with MB-2K primer/filler
14	Paint area repaired and adjacent surfaces
15	Supplement standard sealing with MB body sealant	 Sealing joints following repairs	AR97.10-P-4000E
16	Supplement standard underbody preservation with MB permanent underbody preservation agent	 Permanent underbody preservation	AR97.20-P-0500A
17	Supplement hollow cavity preservation.		AR97.20-P-1500E
18	Install detachable parts removed previously

Special tool

201 589 00 51 00

Spot weld cutter

Commercially available tools

Number	Designation
WH58.30-Z-1003-01A	Electrode miller
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1002-04A	Cutting wire
WH58.30-Z-1029-04A	Honing brush (grain 120)

Workshop equipment

WE58.40-Z-1001-01A	Car bench straightening bracket set 82415, (model 202)
WE58.40-Z-1012-01A	Celette straightening bracket set 7202.309 (model 202, 208 with engine 112, 113), as supplement to 7202.300 (model 202)
WE58.40-Z-1013-01A	Car Bench straightening bracket set 82 426 (models 202, 208 with engines 112, 113), as supplement to 82 415, (model 202)
WE58.40-Z-1001-01E	Celette straightening bench
WE58.40-Z-1002-01E	Celette straightening unit
WE58.40-Z-1003-01E	Car-Bench straightening bench
WE58.40-Z-1004-01E	Car-Bench straightening lifting platform
WE58.40-Z-1005-01E	Car-Bench straightening equipment
WE58.40-Z-1007-01E	Celette module crossmember set 955.940
WE58.40-Z-1008-01E	Celette additional member 955.908
WE58.40-Z-1009-01E	Celette straightening bracket set 7202.300
WE58.40-Z-1010-01E	Car-Bench universal cross member set A 296
WE58.40-Z-1011-01E	Car-Bench Universal crossmember set A 296/15 (all crossmembers 1500 mm long)
WE58.40-Z-1001-02A	Inert gas welder
WE58.40-Z-1002-02A	Spot welder
WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1002-03A	Straight grinder (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)

Referenced documents

ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
ah6000n000101a General information on body repair
ah6330p105001e Repair method for outside section of longitudinal member
ar6010p1050e Mounting Celette straightening bench modular members
ar6010p1070e Body, Celette-straightening set
ar6330p105001e Separate outer side longitudinal member
ar6330p105002e Preparing outside section of longitudinal member
ar6330p105003e Install/weld in outer side longitudinal member
ar6330p200001e Cutting out jack socket console
ar6330p200002e Preparing jack socket console
ar6330p200003e Installing and welding in jack socket console
ar9710p4000e Seam sealing following repair
ar9720p0500a
ar9720p0500a Processing corrosion protection materials before painting
ar9720p1500e Preserving hollow cavities following repair
as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
as4700z000101a Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.