Remove/install outer sliding door entry

AR63.30-D-0004H

Remove/install outer sliding door entry

14.05.2019

Model

900.6

with code T16 (Sliding door right)

Model

906.6/7

with code T16 (Sliding door right)

Model

906.6/7

with code T19 (Sliding door left)

Shown on right side of vehicle on model 906.733 with code T16 (Right load compartment sliding door)

1

Outer sliding door entry

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A



Remove

1

Remove sliding door

MODEL 900.6 except CODE T55 (Electrical actuation for right sliding door), MODEL 906.6/7 except CODE T55 (Electrical actuation for right sliding door), except CODE T56 (Electrical actuation for left sliding door)

AR72.16-D-1260F

Remove/install sliding doorMODEL 900.6 with CODE T55 (Electrical actuation for right sliding door), MODEL 906.6/7 with CODE T55 (Electrical actuation for right sliding door) with CODE T56 (Electrical actuation for left sliding door)

AR72.16-D-1260G

2

Remove detachable parts in area to be repaired

3

Cover all detachable parts remaining in vehicle with welding protection blankets

4

Separate outer sliding door entry (1)

AR63.30-D-0004-01H

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

5

Prepare outer sliding door entry (1) for welding in

AR63.30-D-0004-02H

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A



Install

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

6

Install outer sliding door entrance (1)

AR63.30-D-0004-03H

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

7

Clean weld joints and metal flanges with wire brush

8

Clean repair area

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

9

Prime repair area with primer filler

 Use only primer filler approved by Daimler AG: https://portal.aftersales.i.daimler.com

10

Seal seam following repairs

AR97.10-D-4000H

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

11

Paint repair areas and adjacent surfaces

 Use only paints approved by Daimler AG: https://portal.aftersales.i.daimler.com

12

Add cavity preserving agent

AR97.20-D-1500H

Topical note

Notes on cavity preservation

AH97.20-P-0001-01B

13

Remove welding protection blankets

14

Install sliding door

MODEL 900.6 except CODE T55 (Electrical actuation for right sliding door), MODEL 906.6/7 except CODE T55 (Electrical actuation for right sliding door), except CODE T56 (Electrical actuation for left sliding door)

AR72.16-D-1260F

MODEL 900.6 with CODE T55 (Electrical actuation for right sliding door), MODEL 906.6/7 with CODE T55 (Electrical actuation for right sliding door) with CODE T56 (Electrical actuation for left sliding door)

AR72.16-D-1260G

15

Install all removed detachable parts

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42