Remove/install sliding door

AR72.16-D-1260F

Remove/install sliding door

23.02.2017

Model

900.6

with code T16 (Sliding door right)

except code T55 (Electric operation of sliding door on right)

Model

906.6/7

with code T16 (Sliding door right)

except code T19 (Sliding door left)

except code T55 (Electric operation of sliding door on right)

Model

906.6/7

with code T19 (Sliding door left)

except code T16 (Sliding door right)

except code T56 (Electric operation of sliding door on left)

Shown on vehicle with code T16 (Right sliding door)

1

Cap

8

Sliding door

A

Lifting device

2

End piece

9

Bottom carriage

X35/106

Actuator/left sliding door central locking electrical connector

3

Guide rail

10

Bolts

X35/107

Actuator/right sliding door central locking electrical connector

4

Middle carriage

11

Bracket

X100/13

Right sliding door electrical connector

5

Clutch

12

Upper carriage

X100/14

Right sliding door electrical connector

6

Coupling cover

13

Bolts

X100/15

Left sliding door electrical connector

7

Door catch cable

14

Actuator

X100/16

Left sliding door electrical connector

 Warning

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A

 

Remove/install

1

Remove sealant from cap (1)

MODEL 906.657 with CODE PE4 (Mastercode Bus DCAA, Argen) or with CODE PE5 (Mastercode Bus platform seating, Argen) Vehicle with panoramic glazing

Sealant 221, 310 ml, DBL 6069.20

*BR00.45-Z-1013-02A

2

Unclip cap (1) and end piece (2) from center guide rail (3)

3

Remove bottom door trim

MODEL 900.6 MODEL 906.6 except CODE ZO1 (James Cook Compact camper) except CODE ZO2 (James Cook Classic camper) MODEL 906.7

AR72.16-D-6610G

MODEL 906.633 with CODE ZO1 (James Cook Compact camper) with CODE ZO2 (James Cook Classic camper)

AR72.16-S-6610JC

4

Open coupling cover (6) on coupling (5)

5

Unhook door catch cable (7)


Carefully install and remove door catch cable (7).
Otherwise rattling guard can be damaged.

 Installation: Ensure that door catch cable (7) is hooked in correctly at bottom carriage (9).
Hook door catch cable (7) into coupling (5) tension-free, clip into actuator (14) and check for proper function when coupling cover (6) is closed.

6

Install lifting device (A) on sliding door (8) and pick up sliding door (8) with lifting device (A)



000 588 04 80 00 Lifting device

WS72.00-P-0018B

7

Mark installation position of lower sliding carriage (9)

 Installation: Align lower sliding carriage (9) according to markings.

8

Remove bolts (10) from lower sliding carriage (9)

 Bolt, lower carriage to sliding door

*BA72.16-N-1004-01A

9

Disconnect electrical connector on left sliding door central locking actuator (X35/106) or right sliding door central locking actuator (X35/107)

10

Disconnect electrical connectors on right sliding door (X100/13, X100/14) or electrical connectors on left sliding door (X100/15, X100/16)

11

Mark installation position of upper sliding carriage (12)

 Installation: Align upper sliding carriage (12) according to markings.

12

Unscrew bolts (13) from upper sliding carriage (12)

 Bolt, upper carriage to sliding door

*BA72.16-N-1005-01A

13

Push sliding door (8) toward rear out of guide rail (3)

14

Install in the reverse order

Adjust

15

Adjust sliding door (8)

AR72.16-D-1023F

 Sliding doors

Number

Designation

Model 900

Model 906.6/7

BA72.16-N-1004-01A

Bolt, lower carriage to sliding door

Nm

23

23

 Sliding doors

Number

Designation

Model 900

Model 906.6/7

BA72.16-N-1005-01A

Bolt, upper carriage to sliding door

Nm

23

23

Repair materials

Number

Designation

Order number

BR00.45-Z-1013-02A

Sealant 221, 310 ml, DBL 6069.20

A 001 989 64 20