Shown on MODEL 909.632 |
1 | Bottom section of door frame paneling |
D63.30-0009-06
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | General information on body repair | ||
| Remove | ||
1 | Remove detachable parts in area to be repaired | ||
2 | Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket | ||
3 | Separate bottom section of door frame paneling (1) | ||
| Install | ||
4 | Prepare connecting points for lower section of door frame paneling (1) | ||
Zinc dust paint suitable for spot welding | |||
5 | Prepare bottom section of door frame paneling (1) for installation | ||
Zinc dust paint suitable for spot welding | |||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
6 | Install door frame paneling bottom section (1) | ||
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
| 000 588 02 84 00 Welder | ||
7 | Vacuum out hollow cavities | | |
8 | Clean repair area | ||
9 | Remove welding protection blankets | ||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
10 | Prime repair area using primer filler | Use only primer filler approved by Daimler AG: | |
11 | Perform seam sealing after repair | ||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
12 | Paint repair areas and adjacent surfaces | Use only paints approved by Daimler AG: | |
13 | Add cavity preserving agent | ||
14 | Install all detachable body components in area to be repaired |
Referenced documents
- ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
- ah6000n000101a General information on body repair
- ar6330d000201fa Separating door frame paneling bottom section
- ar6330d000202fa Preparing connection points for door frame paneling bottom section
- ar6330d000203fa Preparing door frame paneling bottom section for installation
- ar6330d000204fa Welding in door frame paneling bottom section
- ar9710d4000f Seam sealing following repair
- ar9720d1500f Cavity preservation following repair work
- as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts
- as9800z000201a Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.
- ws6000p0022k 000 588 02 84 00 Welder