1 | Rear lamp reinforcement |
2 | Closing panel |
P63.20-9044-06
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Danger | Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines. | |
Topical note | General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system | ||
Topical note | Information on preventing damage to electronic components due to electrostatic discharge | ||
Topical note | Notes on battery | ||
Topical note | General information on body repair | ||
Topical note | Pretreatment of bonding surfaces | ||
General information on MB materials | |||
| Remove | ||
1 | Remove detachable parts in area to be repaired | ||
2 | Cover all detachable parts remaining on vehicle with spark protection blankets | ||
3 | Remove rear center section | ||
4 | Remove rear lamp reinforcement (1) and closing panel (2) | ||
| 000 588 00 84 00 Heat gun | ||
Commercially available devices/tools | |||
5 | Prepare rear lamp reinforcement (1) and closing panel (2) | ||
Commercially available devices/tools | |||
Zinc dust paint suitable for spot welding | |||
| Install | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
Topical note | Measures for preventing damage to components when performing electric welding and soldering work | ||
General information on riveting | |||
6 | Install rear lamp reinforcement (1) and closing panel (2) | ||
| 000 588 01 84 00 Welder | ||
Commercially available devices/tools | |||
White sealing compound, 310 ml, DBL 6069.20 | |||
Zinc dust paint suitable for spot welding | |||
Parts kit for 2-component adhesive for body | |||
Blind rivet with countersunk head 6.414.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN) | |||
Blind rivet with countersunk head 6.415.5 (clamping range 3 mm to 5 mm, draw-off strength min. 15.5 kN) | |||
7 | Clean welds and sheet metal flanges | Commercially available devices/tools | |
8 | Remove spark protection blankets | ||
9 | Clean repair area | Commercially available devices/tools | |
10 | Install rear center section | ||
11 | Install all detachable body components in area to be repaired |
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
BR00.45-Z-1043-13A | Blind rivet with countersunk head 6.414.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN) | A 000 991 82 32 |
BR00.45-Z-1044-13A | Blind rivet with countersunk head 6.415.5 (clamping range 3 mm to 5 mm, draw-off strength min. 15.5 kN) | A 000 991 83 32 |
BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |
Referenced documents
- ah0000z030001a General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment
- ah5400p000101a Information on preventing damage to electronic components due to electrostatic discharge
- ah5410p000101a Notes on battery
- ah5410p000101a
- ah6000n000101a General information on body repair
- ah6000p000102a Measures for preventing damage to components when performing electric welding and soldering work
- ah6000p000301n General information on riveting
- ah6000p000801sx Pretreatment of bonding surfaces
- ah9800p940903a General information on MB materials
- ar6320p201101lwt Separate taillamp reinforcement
- ar6320p201102lwt Preparing taillamp reinforcement
- ar6320p201103lwt Install and weld in taillamp reinforcement
- ar6420p1000lwt Replace complete bottom rear center section
- as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
- as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts
- as0000z003501a Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)
- ws5400p0049b 000 588 00 84 00 Heat gun
- ws6000p0021k 000 588 01 84 00 Welder