Remove/install D-pillar

AR63.20-P-2000ME

Remove/install D-pillar

21.05.2019

Model

167

Shown on model 167.1 on left side of vehicle

1

Beltline reinforcement

2

Outer D-pillar

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

 Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Topical note

Pretreatment of bonding surfaces

AH60.00-P-0008-01SX

General information on MB materials

AH98.00-P-9409-03A



Remove

1

Remove detachable parts in area of repair point.

2

Cover all detachable parts remaining in vehicle with spark protection blankets.

3

Remove rear fender.

Model 167.1

AR63.50-P-1401ME

Model 167.9

AR63.50-P-1401MEX

Model 167.3

AR63.50-P-1401MEC

4

Remove beltline reinforcement (1) and outer D-pillar (2).

Model 167.1

AR63.20-P-2000-01ME

Model 167.9

AR63.20-P-2000-01MEX

Model 167.3

AR63.20-P-2000-01MEC

1K-zinc dust paint

*BR00.45-Z-1056-07A



Install

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

Topical note

Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A

General information on riveting

AH60.00-P-0003-01N

5

Prepare beltline reinforcement (1) and outer D-pillar (2).

Model 167.1

AR63.20-P-2000-02ME

Model 167.9

AR63.20-P-2000-02MEX

Model 167.3

AR63.20-P-2000-02MEC

1K-zinc dust paint

*BR00.45-Z-1056-07A

6

Install beltline reinforcement (1) and outer D-pillar (2).

Model 167.1

AR63.20-P-2000-03ME

Model 167.9

AR63.20-P-2000-03MEX

Model 167.3

AR63.20-P-2000-03MEC

Parts kit for 2-component adhesive for body

*BR00.45-Z-1162-02A

1K-zinc dust paint

*BR00.45-Z-1056-07A

Blind rivet 6.412 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)

*BR00.45-Z-1035-13A

Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)

*BR00.45-Z-1012-13A

7

Clean weld joints and sheet metal flange.

8

Install rear fender.

Model 167.1

AR63.50-P-1401ME

Model 167.9

AR63.50-P-1401MEX

Model 167.3

AR63.50-P-1401MEC

9

Remove spark protection blankets.

10

Reinstall detachable parts in area of repair point.

Repair materials

Number

Designation

Order number

BR00.45-Z-1012-13A

Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)

A 004 990 16 97

BR00.45-Z-1035-13A

Blind rivet 6.412 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)

A 000 991 76 32

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

BR00.45-Z-1162-02A

Parts kit for 2-component adhesive for body

A 012 989 17 71