P63.20-8858-09
1 | A-pillar paneling | 3 | A-pillar upper outer section | 4 | Upper front longitudinal member | ||
2 | A-pillar outer section |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Topical note | General information on body repair | ||
General information on repair of vehicles with ultra-strength steels. | |||
General information on MB materials | |||
| Remove | ||
1 | Remove detachable parts in area to be repaired | ||
2 | Cover all detachable parts remaining on vehicle with spark protection blankets | ||
3 | Set up straightening bench with straightening bench crossmembers and straightening tool set | ||
| 000 588 01 23 00 Body straightening system | ||
4 | Place vehicle on straightening bench and fasten | ||
5 | Remove upper front longitudinal member (4) | ||
6 | Remove A-pillar paneling (1), A-pillar outer section (2) and A-pillar upper outer section (3) | ||
| 000 588 00 84 00 Heat gun | ||
Commercially available devices/tools | |||
Zinc dust paint suitable for spot welding | |||
7 | Prepare A-pillar paneling (1), A-pillar outer section (2) and A-pillar upper outer section (3) | ||
Commercially available devices/tools | |||
Zinc dust paint suitable for spot welding | |||
| Install | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
General information on riveting | |||
8 | Install A-pillar paneling (1), A-pillar outer section (2) and A-pillar upper outer section (3) | ||
| 000 588 01 84 00 Welder | ||
| 000 588 02 84 00 Welder | ||
Some riveted joints in the A-pillar paneling (1) are produced during installation of the upper front longitudinal member (4). | |||
Commercially available devices/tools | |||
Blind rivet with countersunk head 6.414.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN) | |||
Parts kit for 2-component adhesive for body | |||
9 | Install upper front longitudinal member (4) | ||
10 | Release vehicle from straightening bench, lift vehicle and remove straightening bench | ||
11 | Clean weld joints and sheet metal flange with round wire brush | Commercially available devices/tools | |
12 | Remove spark protection blankets | ||
13 | Clean repair area | Commercially available devices/tools | |
14 | Prime repair area using primer filler | ||
Topical note | Notes on paintwork repairs | ||
Use only primer filler approved by Daimler AG: | |||
15 | Seal seam following repairs | ||
Supplement standard seals with sealant. | |||
16 | Paint repair areas and adjacent surfaces | ||
Topical note | Notes on paintwork repairs | ||
Use only paints approved by Daimler AG: | |||
17 | Add cavity preserving agent | ||
18 | Install all detachable body components in area to be repaired |
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
BR00.45-Z-1043-13A | Blind rivet with countersunk head 6.414.0 (clamping range 1.5 mm to 3 mm, draw-off strength min. 15.5 kN) | A 000 991 82 32 |
BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |
Referenced documents
- ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
- ah6000n000101a General information on body repair
- ah6000p000301n General information on riveting
- ah6000p002401n General information on repair of vehicles with ultra-strength steels.
- ah9800p940802mcc Notes on paintwork repairs
- ah9800p940903a General information on MB materials
- ar6220p1286sr Replace upper front longitudinal member
- ar6320p110201src Separate A-pillar outer section
- ar6320p110202src Prepare A-pillar outer section for installation
- ar6320p110203src Install A-pillar outer section
- ar9710p4000sr Seam sealing following repair
- ar9720p1500sr Cavity preservation following repair work
- as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
- as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts
- ws5400p0049b 000 588 00 84 00 Heat gun
- ws6000p0021k 000 588 01 84 00 Welder
- ws6000p0022k 000 588 02 84 00 Welder
- ws6000p0023k 000 588 01 23 00 Body straightening system