AR63.20-P-1100-10RT | Install and weld in complete A-pillar | ||
| Measures for preventing damage to vehicles or components when performing arc welding work | All models |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-13A | Blind rivet 6.414 | A 003 990 35 97 |
P63.20-6775-09
1 Apply weldable body sealer on front area of flange on inner A-pillar (6) (arrows in area UA).
2 Install inner A-pillar (6) and fasten with clamping pliers.
3 Weld in inner A-pillar (6) in areas Q, R, T and U with
4 Weld in inner A-pillar (6) in area S with .
5 Grind continuous weld down flat in area S at both ends approx. 30 mm.Clean remaining area of continuous weld.
6 Clean welds areas Q, R, T and U.
P63.20-6776-09
7 Apply weldable body sealer in flange area (area WA) of front A-pillar connection element (7).
8 Insert front A-pillar connection element (7) and fasten with clamping pliers .
9 Weld in front A-pillar connection element (7) in area WA with .
10 Weld in inner A-pillar (6) in area X with .
11 Grind continuous weld down flat in area X.
12 Weld in inner A-pillar (6) in areas Y and Z with .
13 Apply primer/fill to areas of inner A-pillar (6) no longer accessible during work.
Do not apply primer to flanges still to be welded!
P63.20-6777-06
14 Insert reinforcement longitudinal member section (8) and fasten with clamping pliers .
15 Weld in reinforcement longitudinal member section (8) in areas LA, N, O and P with .
16 Weld in reinforcement longitudinal member section (8) in area M with .
P63.20-6777-06
17 Grind continuous weld down flat in area M and clean.
18 Apply primer to areas no longer accessible during further work.
Do not apply primer to flanges still to be welded!
19 Insert foaming effect (5) with body sealer.
P63.20-6778-09
20 Apply weldable body sealer to front flange area of bottom A-pillar reinforcement (4) (area KB).
21 Insert bottom A-pillar reinforcement (4) and fasten with clamping pliers.
22 Weld in bottom A-pillar reinforcement (4) in areas JA, KB and LB with .
23 Weld in bottom A-pillar reinforcement (4) in area KA with .
24 Apply weldable body sealer to inner side of upper outer longitudinal member (3) in area HX.
25 Position upper longitudinal member outer section (3) and fasten with clamping pliers .
26 Weld in upper longitudinal member outer section (3) in area H with .
27 Weld in upper longitudinal member outer section (3) in area IB with .
28 Mark holes for rivet connection in area IA, drill and deburr.
dia. 6.5 mm bit
29 Rivet upper longitudinal member outer section (3) in area IA.
P63.20-6779-06
30 Remove the two inner foaming effects (areas of arrows Y1 and Y2) on A-pillar outer paneling (2) from old part and insert with body sealer.
31 Apply weldable body sealer to front flange area of A-pillar outer paneling (areas DA, EB, EC and ED).
32 Position A-pillar outer paneling (2) and fasten with clamping pliers .
P63.20-6779-06
33 Weld in A-pillar outer paneling (2) in areas DA, DC, ED and F with .
34 Weld in A-pillar outer paneling (2) in areas DB and EB with .
35 Weld in A-pillar outer paneling (2) in areas A, B and C with .
Weld four layers together in area C.
36 Grind continuous welds and plug welds down flat in areas A, B, C, DB and EB.
37 Clean welds.
P63.20-6779-06
38 Mark holes for rivet connection, drill and deburr (areas EC and G).
dia. 6.5 mm bit
39 Rivet A-pillar outer paneling in areas EC and G .
P63.20-6780-11
40 Fill outer A-pillar paneling in cross-hatched areas with solder and smooth
Referenced documents
- ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work