L63.20-0311-06
| Remove | ||
Danger! | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the and position the four support plates below the lifting platform support points specified by the vehicle manufacturer. | |
Danger! | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | |
| General information on repairs to body | ||
| Guidelines for removing fuel tank when performing welding work on bodies | ||
| General information on riveting | ||
1 | Remove attached parts in area of D-pillar | ||
2 | Remove detachable parts in vehicle interior (area to be repaired) | ||
3 | Cover all attached parts remaining in vehicle (area to be repaired) | ||
4 | Remove outer side wall | ||
5 | Remove taillamp reinforcement | ||
6 | Remove corner paneling | ||
7 | Separate D-pillar | ||
Spot weld milling cutter | |||
Vario Drill WS 91 spot weld removing tool | |||
Hot-air gun - 3000 W | |||
Spherical milling cutter, dia. 12 mm | |||
Round wire brush, braided, Ø 70 mm | |||
Cutting disk, Ø 65 mm, 80 m/s, (max. | |||
Abrasive disk, 115 mm, 80 m/s (max. 13,250 rpm) | |||
Drill (electric/pneumatic) | |||
Angular grinder (electric/pneumatic) | |||
Body saw (electric/pneumatic) | |||
Tarpaulin (fire-resistant) | |||
Two-post lift | |||
Wet/dry vacuum cleaner | |||
Zinc dust paint suitable for spot welding | |||
8 | Preparing D-pillar for installation | ||
Round wire brush, braided, Ø 70 mm | |||
Abrasive disk, 115 mm, 80 m/s (max. 13,250 rpm) | |||
Drill (electric/pneumatic) | |||
Angular grinder (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
Tarpaulin (fire-resistant) | |||
Zinc dust paint suitable for spot welding | |||
9 | Set up Celette or Car-Bench straightening bench with modular and cross members | Observe enclosed setup plans! | |
10 | Set up Celette or Car-Bench straightening set | Observe enclosed setup plans! | |
11 | Set vehicle onto straightening bench using two-column lift and fasten | ||
| Install | ||
Danger! | Risk of death caused by high voltage used for arc welding. Risk of explosion caused by welding in the area of highly inflammable materials. Injury hazard from welding spatter and UV-light while welding. Risk of poisoning caused by inhaling welding vapors. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the danger zone. Use air extractor. | |
12 | Install D-pillar and weld in | ||
Polygrip aluminum/steel flat head rivet Ø 6.414 mm | |||
Clamps | |||
Clamping pliers | |||
screw-on pliers, dia. 6.4 mm - Clamping range 0-15 mm, identification color silver | |||
Pop rivet gun, model HN 1 | |||
Electrode miller | |||
Celette straightening bench M8S | |||
Celette straightening unit C8S | |||
Set of Celette modular members 955.940 | |||
Celette additional member 955.908 | |||
Celette straightening bench MT 10, (without old hole pattern, model 123 cannot be repaired) | |||
Car-Bench straightening bench BT 17 | |||
Car-Bench alignment and lifting platform CB 41 | |||
Car-Bench straightening unit PT 13 | |||
Car-Bench universal cross member set A 296/15 (all cross members 1500 mm long) | |||
Celette straightening set 7168.300 (for model 168 and model 414) | |||
Car bench straightening set 82 423 (for model 168 and model 414) | |||
Celette straightening set 7414.300 (for model 414) | |||
Celette 7414.309 supplementary straightening set for Celette straightening bracket set 7168.300 (for model 414) | |||
Car-Bench 82444 supplementary straightening set for Car-Bench straightening bracket set 82 423 (for model 414) | |||
Inert gas welder | |||
Spot welder | |||
Wet/dry vacuum cleaner | |||
Tarpaulin (fire-resistant) | |||
Two-post lift | |||
| Measures for preventing damage to vehicles or components when performing arc welding work | All models | |
13 | Clean weld joints or sheet metal flanges using wire brush and clean repair areas. | ||
14 | Install corner paneling | ||
15 | Install taillamp reinforcement | ||
16 | Install outer side wall | ||
17 | Prime repaired area with MB-2K priming filler | ||
| Notes on paintwork repairs | Model 124, 126, 129, 140, 163, 168, 170, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 414, 463 | |
18 | Supplement standard seals with MB body sealant | Seam sealing after repairs | |
| General information on MB materials | ||
19 | Supplement standard underbody protection with MB permanent underbody sealant | ||
Jumbotherm K-25-R flat nozzle hot air gun with integrated scraper | |||
Replacement scraper for Jumbotherm K-25-R hot air blower | |||
Teroson-record underbody protection spray gun 106 84 N for 1 kg one-way screw-top can | |||
SATA-UBE underbody protection spray gun for 1 kg one-way screw-top can | |||
Underbody protection spray gun for 30 kg pressurized canister | |||
Airless unit | |||
| General information on MB materials | ||
20 | Paint D-pillar and adjacent surfaces | ||
| Notes on paintwork repairs | Model 124, 126, 129, 140, 163, 168, 170, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 414, 463 | |
21 | Apply additional cavity preservation | ||
| Preservation | ||
22 | Reinstall all removed assembly parts |
Spot weld milling cutter
201 589 00 51 00
Commercially available tools
Number | Designation | |
WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm | |
WH58.30-Z-1003-01A | Electrode miller | |
WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool | |
WH58.30-Z-1003-02A | Clamping pliers | |
WH58.30-Z-1031-02A | C-clamp | |
WH58.30-Z-1038-02A | Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver Firma Hausmann GmbH D-34346 Hann. Münden, Germany | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm) | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |
WH58.30-Z-1004-20A | Hot-air gun | |
WH58.30-Z-1005-20A | Replacement scraper for heat gun | |
WH58.30-Z-1001-29A | Lever riveting device | |
WH58.30-Z-1001-40A | Tarp (fire-resistant) | |
WH58.30-Z-1001-41A | Airless unit |
Workshop equipment
WE58.40-Z-1010-01A | Celette straightening bracket set 7168.300 (model 168, model 414) |
WE58.40-Z-1011-01A | Car-Bench straightening bracket set 82 423 (model 168, model 414) |
WE58.40-Z-1040-01A | Celette 7414.309 supplementary straightening set for Celette straightening bracket set 7168.300 (model 414) |
WE58.40-Z-1043-01A | Celette straightening set 7414.300 (model 414) |
WE58.40-Z-1044-01A | Car-Bench 82444 supplementary straightening set for Car Bench straightening bracket set 82 423 (model 414) |
WE58.40-Z-1001-01E | Celette straightening bench |
WE58.40-Z-1002-01E | Celette straightening unit |
WE58.40-Z-1003-01E | Car-Bench straightening bench |
WE58.40-Z-1004-01E | Car-Bench straightening lifting platform |
WE58.40-Z-1005-01E | Car-Bench straightening equipment |
WE58.40-Z-1007-01E | Celette module crossmember set 955.940 |
WE58.40-Z-1008-01E | Celette additional member 955.908 |
WE58.40-Z-1011-01E | Car-Bench Universal crossmember set A 296/15 (all crossmembers 1500 mm long) |
WE58.40-Z-1001-02A | Inert gas welder |
WE58.40-Z-1002-02A | Spot welder |
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
WE58.40-Z-1001-05A | Two-post lifting platform |
WE58.40-Z-1002-08A | Underfloor protection-spray gun for 1 kg one-way screw-type unit |
WE58.40-Z-1003-08A | Underbody protection spray gun for 30 kg pressurized canister |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
Referenced documents
- ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
- ah6000n000101a General information on body repair
- ah6000p000301n General information on riveting
- ah6000p300001z Guidelines for removing fuel tank when performing welding work on bodies
- ah9800p940802a Notes on paintwork repairs
- ah9800p940903a General information on MB materials
- ap9720p0640a Preservation
- ar6310l0805vb Remove/install outer side wall
- ar6320l200001vb Separate D-pillar
- ar6320l200002vb Prepare D-pillar for installation
- ar6320l200003vb Install D-pillar
- ar6320l2011va Remove/install taillamp reinforcement
- ar6430l0870va Removing and installing end section of corner pillar paneling
- ar9710l4000va Seam sealing following repair
- ar9720p050003a
- ar9720p050003a Processing permanent underbody protection for painting
- as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
- as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts