Spot weld milling cutter
201 589 00 51 00
Commercially available tools
Number | Designation | |
WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm | |
WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm) | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |
WH58.30-Z-1004-20A | Hot-air gun | |
WH58.30-Z-1001-40A | Tarp (fire-resistant) |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
WE58.40-Z-1001-05A | Two-post lifting platform |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
L63.20-0287-06
1 Expose and cut out weld spots in areas A to F and H to M.
When replacing the bottom D-pillar, only expose and cut out weld spots in areas E and F and H to M.
2 Cut weld seam in area G using ball cutter.
L63.20-0282-06
3 Perform cut in area N in order to reach weld spots in area P.
4 Perform cut in area O, to enable weld spots between roof frame and D-pillar to be reached.
5 Expose and cut out weld spots in areas P to R.
6 Heat cross-hatched patterns using hot-air blower.
7 Remove D-pillar.
8 Pry off remaining flanges in areas O and S.
L63.20-0290-07
9 Grind mating surfaces in areas T to W on both sides down to bare metal. Coat insides with zinc dust paint (areas T to W riveted).
10 Grind mating surfaces in areas X and Y down to bare metal on one side.
11 Grind spot welding flanges down to bare metal on both sides in shaded areas. Coat insides of spot weld flanges with zinc dust paint.