Shown on model 910.631 with code D03 (Roof and rear-end doors, high version), left side of vehicle |
1 | A-pillar outer paneling |
2 | A-pillar reinforcement |
D63.20-1481-06
Danger | Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC) | Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Model 910.6 with engine 780.703 | |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment | Model 910.6 with engine 780.703 | |
Topical note | General information on body repair | ||
| Remove | ||
1 | Remove all detachable parts in area of repair point. | ||
2 | Cover detachable parts that remain in vehicle with welding protection blankets. | Commercially available devices/tools | |
3 | Remove A-pillar outer paneling (1) with A-pillar reinforcement (2). | ||
Commercially available devices/tools | |||
1K-zinc dust paint | |||
4 | Prepare A-pillar outer paneling (1) with A-pillar reinforcement (2) for installation. | ||
Commercially available devices/tools | |||
1K-zinc dust paint | |||
| Install | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
5 | Install A-pillar outer paneling (1) with A-pillar reinforcement (2). | ||
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
| 000 588 01 84 00 Welder | ||
| 000 588 02 84 00 Welder | ||
Commercially available devices/tools | |||
Gap dimensions of front/rear door | |||
Bolt, inner part of A-pillar to A-pillar reinforcement | |||
Feeler gauge | |||
If no body solder is used to restore the surfaces, | |||
| |||
use a basic body filler on the body. | |||
Process filler on body | |||
Silicone remover Order No. 3295 | |||
Basic body filler | |||
Parts kit for 2-component adhesive for body | |||
6 | Clean weld joints and sheet metal flanges with rotary wire brush. | Commercially available devices/tools | |
7 | Remove welding protection blankets. | Commercially available devices/tools | |
8 | Clean repair area. | Commercially available devices/tools | |
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
9 | Prime repair area with a primer filler. | ||
Topical note | Notes on paintwork repairs | ||
Use only primer filler approved by Daimler AG: | |||
10 | Seal seam after repair. | ||
Supplement standard seals with sealant. | |||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
11 | Paint repair area and adjacent surfaces. | ||
Topical note | Notes on paintwork repairs | ||
Use only paints approved by Daimler AG: | |||
12 | Supplement cavity preservation | ||
13 | Install all detachable parts in area of repair point. |
Test and adjustment values for gap dimensions |
Number | Designation | Model 907.1 | Model 907.2 | |||
BE60.00-N-1004-01TS | Gap dimensions of front/rear door | Front door to A-pillar | Dimension "DA" | mm | 3,0 (1,5) | 3,0 (1,5) |
Front door to longitudinal member | Dimension "DB" | mm | 5,5 (1) | 5,5 (1) | ||
Front door to B-pillar | Dimension "DC" | mm | 5,5 (1) | 5,5 (1) | ||
Rear door to B-pillar | Dimension "DD" | mm | - | 5,5 (1) | ||
Rear door to longitudinal member | Dimension "DE" | mm | - | 5,5 (1) | ||
Rear door to C-pillar | Dimension "DF" | mm | - | 5,5 (1) | ||
For picture, see | ||||||
Test and adjustment values for gap dimensions |
Number | Designation | Model 907.6/7/8, 910 | |||
BE60.00-N-1004-01TS | Gap dimensions of front/rear door | Front door to A-pillar | Dimension "DA" | mm | 5,0 (0,8) |
Front door to longitudinal member | Dimension "DB" | mm | 5,5 (1) | ||
Front door to B-pillar | Dimension "DC" | mm | 5,5 (1) | ||
Rear door to B-pillar | Dimension "DD" | mm | - | ||
Rear door to longitudinal member | Dimension "DE" | mm | - | ||
Rear door to C-pillar | Dimension "DF" | mm | - | ||
For picture, see | |||||
129 589 03 21 00
Feeler gauge
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1052-04A | Silicone remover Order No. 3295 | Prosol Lacke + Farben GmbH |
BR00.45-Z-1056-07A | 1K-zinc dust paint | A 000 986 28 00 |
BR00.45-Z-1057-07A | Basic body filler | A 012 989 29 71 |
BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |
Referenced documents
- ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
- ah0000z030001a General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment
- ah6000n000101a General information on body repair
- ah9800p940802a Notes on paintwork repairs
- ar6000s003101p Process filler on body
- ar6320d112201ts Cut off outer paneling on A-pillar with reinforcement for A-pillar
- ar6320d112202ts Prepare A-pillar outer paneling with A-pillar reinforcement for installation
- ar6320d112203ts Install A-pillar outer paneling with A-pillar reinforcement.
- ar9710d4000ts Seam sealing following repair
- ar9720d1500ts Cavity preservation following repair work
- as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
- as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts
- as0000z003501a Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)
- as9800z000201a Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.
- ws6000p0021k 000 588 01 84 00 Welder
- ws6000p0022k 000 588 02 84 00 Welder