ar6310s589302ca

Prepare sidewall paneling up to window cutout for installation

Type ar · topic 63.10 · version 0100 · 2016-01-22

Applies to: Model 415.605/705 with code T16 (Sliding door right) with code W28 (Fixed window at rear right) Right side of vehicle Model 415.605/705 with code T19 (Sliding door left) with code W27 (Fixed window, rear left) Left side of vehicle

Where it sits

Function group 3 Body › 63 Side wall › 63.10 Side wall — Series 415 (models 605, 705)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.35 Fender/sidewall — Series 415 (models 605, 705)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.38 Left panel — Series 415 (models 605, 705)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.39 Right panel — Series 415 (models 605, 705)

AR63.10-S-5893-02CA

Prepare sidewall paneling up to window cutout for installation

Model

415.605/705

with code T16 (Sliding door right)

with code W28 (Fixed window at rear right)

Right side of vehicle

Model

415.605/705

with code T19 (Sliding door left)

with code W27 (Fixed window, rear left)

Left side of vehicle

Prepare sidewall paneling up to window cutout for installation

S63.10-5312-09

1

Mark connecting points on sidewall paneling (1) and cut (areas A, B and C).

Transfer separation points from vehicle.

2

Cut rivet connection on side wall paneling (1) (area D).

3

Expose spot welds on side wall paneling (1) and cut out (areas E and F).

Prepare sidewall paneling up to window cutout for installation

S63.10-5313-09

4

Grind mating surfaces down to bare metal on sidewall paneling (1) in crosshatched areas.

Sand down spot weld flanges to bare metal on both sides.

5

Remove shavings and drill chips.

6

Coat insides of spot weld flanges with zinc dust paint.

Do not coat bonding surface (area K) with zinc dust paint.
Otherwise there may be adhesion problems.

Observe pretreatment of bonding surfaces (area K).

Prepare sidewall paneling up to window cutout for installation

S63.10-5314-09

7

Punch holes for MAG welding on side wall paneling (1) (area G).

Do not punch holes in areas G1 and G2.

8

Drill holes for MAG welding on side wall paneling (1) (areas G1 and G2).

9

Grind mating surfaces on side wall paneling (1) down to bare metal in crosshatched areas and around holes (areas G, G1, G2, I and H).

Sand down spot weld flanges to bare metal on both sides.

10

Remove shavings and drill chips.

11

Coat insides of spot weld flanges with zinc dust paint.