Install outer rear wheel well

AR63.10-P-0670-06RG

Install outer rear wheel well



000 588 02 39 00 Rivet press tool

WS60.00-P-0010B



000 588 02 84 00 Welder

WS60.00-P-0022K

Model

190

Modification notes

21.02.2017

Gap dimension, longitudinal member panel to fender/sidewall panel

Model 190.3

BE60.00-P-1009-01EA

21.02.2017

Fugenmaß Längsträgerverkleidung zu Kotflügel/Beplankung Seitenwand

Typ 190.3

BE60.00-P-1009-01EA

Gap dimensions

Number

Designation

Model 190.3

Model 190.4

BE60.00-P-1008-01EA

Gap dimension, sidewall panel to door paneling

Dimension "H"

mm

3,5 (0,5)

3,5 (0,5)

See

AR60.00-P-0700-01RG

AR60.00-P-0700-01RG

Gap dimensions

Number

Designation

Model 190.3

Model 190.4

BE60.00-P-1009-01EA

Gap dimension, longitudinal member panel to fender/sidewall panel

Dimension "I"

mm

0 (+0,5)

0,5 (0,5)

See

AR60.00-P-0700-01RG

AR60.00-P-0700-01RG

Gap dimensions

Number

Designation

Model 190.3

Model 190.4

BE60.00-P-1020-01EA

Gap dimension, side wall paneling to tailgate/trunk lid/rear spoiler

Dimension "T"

mm

3,5 (0,5)

3,5 (0,5)

See

AR60.00-P-0700-01RG

AR60.00-P-0700-01RG

Gap dimensions

Number

Designation

Model 190.3

Model 190.4

BE60.00-P-1021-01EA

Gap dimension, sidewall panel to taillamp

Dimension "U"

mm

1 (1)

1 (1)

See

AR60.00-P-0700-01RG

AR60.00-P-0700-01RG

Gap dimensions

Number

Designation

Model 190.3

Model 190.4

BE60.00-P-1023-01EA

Gap dimension, tank cap

Dimension "W"

mm

2,5 (0,5)

2,5 (0,5)

See

AR60.00-P-0700-01RG

AR60.00-P-0700-01RG

Gap dimensions

Number

Designation

Model 190.3

Model 190.4

BE60.00-P-1026-01EA

Gap dimension, sidewall panel to bumper

Dimension "Z"

mm

0,5 (0,5)

0 (+0,5)

See

AR60.00-P-0700-01RG

AR60.00-P-0700-01RG

Repair materials

Number

Designation

Order number

BR00.45-Z-1012-13A

Blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN)

A 004 990 16 97

BR00.45-Z-1028-13A

Flow-form rivet structure 4 mm up to 5.15 mm clamping range (S3)

A 000 991 12 33

BR00.45-Z-1162-02A

Parts kit for 2-component adhesive for body

A 012 989 17 71

Shown on model 190.3

1

Install and fit new wheel well parts (1, 2, 3 and 4).

2

Install and fit rear fender, trunk lid, rear light units and seal.

3

Check gap dimensions with  feeler gauge             and adjust.

4

Fix in place new wheel well parts (1, 2, 3 and 4).

5

Remove rear fender, trunk lid, rear light units and seal.

6

Drill rivet holes in new wheel well parts (1, 2, 3 and 4) with drill bit Ø 6.7 mm (areas A, B and D).

 Transfer present positions for rivet connections from vehicle to new part. When a new part is connected to another new part, adapt and drill them together.

7

Remove new wheel well parts (1, 2, 3 and 4).

8

Deburr rivet holes on new wheel well parts (1, 2, 3 and 4) and body on both sides.

 Observe pretreatment of bonding surfaces.

9

Remove shavings using wet/dry vacuum cleaner.

Shown on model 190.3

10

On body in crosshatched areas Apply 2-component adhesive.

 Observe manufacturer's specification for drying and processing time of 2-component adhesive.

Shown on model 190.3

11

Apply 2-component adhesive on new wheel well parts (1, 2, 3 and 4) in cross-hatched areas (areas A, B, C, D, E, F and G).

 Observe manufacturer's specification for drying and processing time of 2-component adhesive.

Shown on model 190.3

12

Install, fit and fix in place new wheel well parts (1, 2, 3 and 4).

13

Rivet new rear wheel well parts (4) and center wheel well (2) with rivet press tool and blind rivets (areas A1, B1 and D1).

 Use blind rivet 6.512.5 (clamping range 2 mm to 5 mm, draw-off strength min. 19 kN).

14

Rivet new wheel well parts (1, 2, 3 and 4) with rivet press tool and flow form rivets (areas C1, E1, F1 and G1).

 Use flow form rivet structure with clamping range 4 mm to 5.15 mm (S3).

15

Tack weld rear wheel well (4) with welder (  ) (area H).

 When MIG welding ( ) prepare welds by grinding down to bare metal with stainless steel brush.
Tack welds seams at start and end ( ).

16

Weld rear wheel well (4) with welder (   ) (area H).

 MIG weld ( ) in intervals (  ) and allow to cool down in between.
This reduces heat distortion.