Remove/install outer rear wheel well · ar6310d0665ts · Mercedes-Benz WIS

AR63.10-D-0665TS

Remove/install outer rear wheel well

15.01.2020

Model

907.6/7, 910.6

D63.10-2172-09

Shown on model 907.733 with code D03 (roof and rear-end doors, high version), left side of vehicle

1	Rear wheel well		3	Rear bottom side wall paneling in front of wheel arch
2	Rear side wall paneling		4	Rear bottom side wall paneling behind wheel arch

 Danger	Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Model 910.6 with engine 780.703	AS00.00-Z-0035-01A
 Danger	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
 Danger	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Topical note	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-N-0005-01A
Topical note	General information on body repair		AH60.00-N-0001-01A
	Remove
1	Remove all detachable parts in area of repair point.
2	Cover detachable parts that remain in vehicle with welding protection blankets.	 Commercially available devices/tools Welding protection blanket
3	Remove rear bottom side wall paneling in front of wheel arch (3).
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		Model 907.6/7, 910.6 with code T16 (right sliding door) right side of the vehicle, model 907.6/7, 910.6 with code T19 (left sliding door) left side of the vehicle	AR63.10-D-5666-01TS
		Model 907.6/7, 910.6 except code T16 (right sliding door) right side of the vehicle, model 907.6/7, 910.6 except code T19 (left sliding door) left side of the vehicle	AR63.10-D-5666-01TSB
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Spot weld milling machine Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
4	Remove rear bottom side wall paneling behind wheel arch (4).		AR63.10-D-5667-01TS
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Spot weld milling machine Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
5.1	Remove rear side wall paneling (2) up to window cutout.	Model 907.6 with one window, model 907.7
		Model 907.6/7 with code T16 (right sliding door) right side of vehicle, model 907.6/7 with code T19 (left sliding door) left side of vehicle	AR63.10-D-0026-01TS
		Model 907.6/7 except code T16 (right sliding door) right side of vehicle, model 907.6/7 except code T19 (left sliding door) left side of vehicle	AR63.10-D-0026-01TSB
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Spot weld milling machine Chisel Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
5.2	Remove rear side wall paneling (2).	Model 907.6 with code D03 (roof and rear-end doors, high version) or code D05 (super-high roof) or code D06 (super-high roof painted in vehicle color) without a window, model 910.6 with code D03 (roof and rear-end doors, high version)
		Model 907.6, 910.6 with code T16 (right sliding door) right side of vehicle, model 907.6, 910.6 with code T19 (left sliding door) left side of vehicle	AR63.10-D-0030-01TS
		Model 907.6, 910.6 except code T16 (right sliding door) right side of vehicle, model 907.6, 910.6 except code T19 (left sliding door) left side of vehicle	AR63.10-D-0030-01TSB
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Hand drill Spot weld milling machine Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
5.3	Remove rear side wall paneling (2) with side roof paneling.	Model 907.6 except code D03 (roof and rear-end doors, high version) except code D05 (super-high roof) except code D06 (super-high roof painted in vehicle color) without a window, model 910.6 except code D03 (roof and rear-end doors, high version)
		Model 907.6, 910.6 with code T16 (right sliding door) right side of vehicle, model 907.6, 910.6 with code T19 (left sliding door) left side of vehicle	AR63.10-D-0140-01TSC
		Model 907.6, 910.6 except code T16 (right sliding door) right side of vehicle, model 907.6, 910.6 except code T19 (left sliding door) left side of vehicle	AR63.10-D-0140-01TSD
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Straight grinder Hand drill Spot weld milling machine Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
6	Cut off rear wheel well (1).		AR63.10-D-0660-01TS
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Spot weld milling machine Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
7	Prepare rear wheel well (1).		AR63.10-D-0670-05TS
		 Commercially available devices/tools Rotary wire brush Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
8.1	Prepare rear side wall paneling (2) up to window cutout for installation.	Model 907.6 with one window, model 907.7
		Model 907.6 with code T16 (right sliding door) right side of vehicle, model 907.6 with code T19 (left sliding door) left side of vehicle	AR63.10-D-0026-02TS
		Model 907.6 except code T16 (right sliding door) right side of vehicle, model 907.6 except code T19 (left sliding door) left side of vehicle	AR63.10-D-0026-02TSB
		 Commercially available devices/tools Body power jigsaw Hole punching pliers 6 mm Hand drill Rotary wire brush Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
8.2	Prepare rear side wall paneling (2) for installation.	Model 907.6 with code D03 (roof and rear-end doors, high version) or code D05 (super-high roof) or code D06 (super-high roof painted in vehicle color) without a window, model 910.6 with code D03 (roof and rear-end doors, high version)
		Model 907.6, 910.6 with code T16 (right sliding door) right side of vehicle, model 907.6, 910.6 with code T19 (left sliding door) left side of vehicle	AR63.10-D-0030-02TS
		Model 907.6, 910.6 except code T16 (right sliding door) right side of vehicle, model 907.6, 910.6 except code T19 (left sliding door) left side of vehicle	AR63.10-D-0030-02TSB
		 Commercially available devices/tools Body power jigsaw Hole punching pliers 6 mm Hand drill Rotary wire brush Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
8.3	Prepare rear side wall paneling (2) with side roof paneling for installation.	Model 907.6 except code D03 (roof and rear-end doors, high version) except code D05 (super-high roof) except code D06 (super-high roof painted in vehicle color) without a window, model 910.6 except code D03 (roof and rear-end doors, high version)
		Model 907.6, 910.6 with code T16 (right sliding door) right side of vehicle, model 907.6, 910.6 with code T19 (left sliding door) left side of vehicle	AR63.10-D-0140-02TSC
		Model 907.6, 910.6 except code T16 (right sliding door) right side of vehicle, model 907.6, 910.6 except code T19 (left sliding door) left side of vehicle	AR63.10-D-0140-02TSD
	000 588 01 84 00 Welder		WS60.00-P-0021K
		 Commercially available devices/tools Body power jigsaw Hole punching pliers 6 mm Hand drill Clamping pliers (Standard) Rotary wire brush Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		 Set of templates	*906589012300
9	Prepare rear bottom side wall paneling in front of wheel arch (3) for installation.	Model 907.6/7, 910.6 with code T16 (right sliding door) right side of the vehicle, model 907.6/7, 910.6 with code T19 (left sliding door) left side of the vehicle	AR63.10-D-5666-02TS
		Model 907.6/7, 910.6 except code T16 (right sliding door) right side of the vehicle, model 907.6/7, 910.6 except code T19 (left sliding door) left side of the vehicle	AR63.10-D-5666-02TSB
		 Commercially available devices/tools Body power jigsaw Hole punching pliers Rotary wire brush Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
10	Prepare rear bottom side wall paneling behind wheel arch (4) for installation.		AR63.10-D-5667-02TS
		 Commercially available devices/tools Rotary wire brush Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
11	Separate window cutout of the rear side wall paneling (2).	Model 907.6, 910.6 with one window, model 907.7	AR63.10-D-5892-05TS
		 Commercially available devices/tools Body power jigsaw Clamping pliers (Standard) Rotary wire brush
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		 Set of templates	*906589012300
	Install
12	Install and weld in rear wheel well (1).		AR63.10-D-0670-06TS
	000 588 01 84 00 Welder		WS60.00-P-0021K
		 Commercially available devices/tools Clamping pliers (Standard) Rotary wire brush Wet and dry vacuum cleaner
13.1	Install rear side wall paneling (2) up to window cutout.	Model 907.6 with one window, model 907.7
		Model 907.6 with code T16 (right sliding door) right side of vehicle, model 907.6 with code T19 (left sliding door) left side of vehicle	AR63.10-D-0026-03TS
		Model 907.6 except code T16 (right sliding door) right side of vehicle, model 907.6 except code T19 (left sliding door) left side of vehicle	AR63.10-D-0026-03TSB
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Clamping pliers (Standard) Squeeze gun Angular grinder Rotary wire brush Wet and dry vacuum cleaner
		Black seam seal 300 ml	*BR00.45-Z-1107-01A
		If no body solder is used to restore the surfaces,
		
		use a basic body filler on the body.
		Process filler on body	AR60.00-S-0031-01P
		 Commercially available devices/tools Rotary wire brush Wet and dry vacuum cleaner
		Silicone remover Order No. 3295	*BR00.45-Z-1052-04A
		Basic body filler	*BR00.45-Z-1057-07A
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
13.2	Install rear side wall paneling (2).	Model 907.6 with code D03 (roof and rear-end doors, high version) or code D05 (super-high roof) or code D06 (super-high roof painted in vehicle color) without a window, model 910.6 with code D03 (roof and rear-end doors, high version)
		Model 907.6, 910.6 with code T16 (right sliding door) right side of vehicle, model 907.6, 910.6 with code T19 (left sliding door) left side of vehicle	AR63.10-D-0030-03TS
		Model 907.6, 910.6 except code T16 (right sliding door) right side of vehicle, model 907.6, 910.6 except code T19 (left sliding door) left side of vehicle	AR63.10-D-0030-03TSB
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Clamping pliers (Standard) Squeeze gun Angular grinder Rotary wire brush Wet and dry vacuum cleaner
		Black seam seal 300 ml	*BR00.45-Z-1107-01A
		 Set of templates	*906589012300
13.3	Install rear side wall paneling (2) with side roof paneling.	Model 907.6 except code D03 (roof and rear-end doors, high version) except code D05 (super-high roof) except code D06 (super-high roof painted in vehicle color) without a window, model 910.6 except code D03 (roof and rear-end doors, high version)
		Model 907.6, 910.6 with code T16 (right sliding door) right side of vehicle, model 907.6, 910.6 with code T19 (left sliding door) left side of vehicle	AR63.10-D-0140-03TSC
		Model 907.6, 910.6 except code T16 (right sliding door) right side of vehicle, model 907.6, 910.6 except code T19 (left sliding door) left side of vehicle	AR63.10-D-0140-03TSD
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Clamping pliers (Standard) Squeeze gun Angular grinder Rotary wire brush Wet and dry vacuum cleaner
		Black seam seal 300 ml	*BR00.45-Z-1107-01A
14	Install rear bottom side wall paneling in front of wheel arch (3) and weld in.	Model 907.6/7, 910.6 with code T16 (right sliding door) right side of the vehicle, model 907.6/7, 910.6 with code T19 (left sliding door) left side of the vehicle	AR63.10-D-5666-03TS
		Model 907.6/7, 910.6 except code T16 (right sliding door) right side of the vehicle, model 907.6/7, 910.6 except code T19 (left sliding door) left side of the vehicle	AR63.10-D-5666-03TSB
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Clamping pliers (Standard) Squeeze gun Angular grinder Rotary wire brush Wet and dry vacuum cleaner
		Black seam seal 300 ml	*BR00.45-Z-1107-01A
15	Install rear bottom side wall paneling behind the wheel arch (4) and weld in.		AR63.10-D-5667-03TS
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Clamping pliers (Standard) Angular grinder Rotary wire brush Wet and dry vacuum cleaner
16	Clean weld joints and sheet metal flanges with rotary wire brush.	 Commercially available devices/tools Rotary wire brush
17	Remove welding protection blankets.	 Commercially available devices/tools Welding protection blanket
18	Clean repair area.	 Commercially available devices/tools Wet and dry vacuum cleaner
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
19	Prime repair area with a primer filler.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com
20	Seal seam after repair.		AR97.10-D-4000TS
		 Supplement standard seals with sealant.
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
21	Paint repair area and adjacent surfaces.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only paints approved by Daimler AG: http://xentryportal.mercedes-benz.com
22	Supplement cavity preservation		AR97.20-D-1500TS
23	Install detachable parts in area of repair point.

906 589 01 23 00

Set of templates

Repair materials

Number	Designation	Order number
BR00.45-Z-1052-04A	Silicone remover Order No. 3295	Prosol Lacke + Farben GmbH Schneidmühlweg 12 63741 Aschaffenburg Germany Tel. +49 6021 3480-0 Fax +49 6021 3480-40 http://www.prosol-farben.de
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00
BR00.45-Z-1057-07A	Basic body filler	A 012 989 29 71
BR00.45-Z-1107-01A	Black seam seal 300 ml	A 005 989 63 20
BR00.45-Z-1162-02A	Parts kit for 2-component adhesive for body	A 012 989 17 71

Referenced documents

ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
ah6000n000101a General information on body repair
ah9800p940802a Notes on paintwork repairs
ar6000s003101p Process filler on body
ar6310d002601ts Cut off rear side wall paneling up to window cutout
ar6310d002601tsb Cut off rear side wall paneling up to window cutout
ar6310d002602ts Prepare rear side wall paneling up to window cutout for installation
ar6310d002602tsb Prepare rear side wall paneling up to window cutout for installation
ar6310d002603ts Install and weld in rear side wall paneling up to window cutout
ar6310d002603tsb Install and weld in rear side wall paneling up to window cutout
ar6310d003001ts Remove rear side wall paneling
ar6310d003001tsb Remove rear side wall paneling
ar6310d003002ts Prepare rear side wall paneling for installation
ar6310d003002tsb Prepare rear side wall paneling for installation
ar6310d003003ts Install rear side wall paneling
ar6310d003003tsb Install rear side wall paneling
ar6310d014001tsc Cut off rear side wall paneling with side roof paneling
ar6310d014001tsd Cut off rear side wall paneling with side roof paneling
ar6310d014002tsc Prepare rear side wall paneling with side roof paneling for installation
ar6310d014002tsd Prepare rear side wall paneling with side roof paneling for installation
ar6310d014003tsc Install rear side wall paneling with side roof paneling
ar6310d014003tsd Install rear side wall paneling with side roof paneling
ar6310d066001ts Remove outer rear wheel well
ar6310d067005ts Prepare outer rear wheel well for installation
ar6310d067006ts Install outer rear wheel well
ar6310d566601ts Cut off lower rear side wall paneling in front of wheel arch
ar6310d566601tsb Cut off lower rear side wall paneling in front of wheel arch
ar6310d566602ts Prepare lower rear side wall paneling in front of wheel arch
ar6310d566602tsb Prepare lower rear side wall paneling in front of wheel arch
ar6310d566603ts Install and weld in lower rear side wall paneling in front of wheel arch
ar6310d566603tsb Install and weld in lower rear side wall paneling in front of wheel arch
ar6310d566701ts Separate rear bottom side wall paneling behind wheelhouse
ar6310d566702ts Prepare rear bottom side wall paneling behind wheelhouse
ar6310d566703ts Install rear bottom side wall paneling behind wheelhouse and weld in
ar6310d589205ts Separate window cutout from side wall paneling
ar9710d4000ts Seam sealing following repair
ar9720d1500ts Cavity preservation following repair work
as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts
as0000z003501a Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)
as9800z000201a Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.
ws5400p0049b 000 588 00 84 00 Heat gun
ws6000p0021k 000 588 01 84 00 Welder
ws6000p0022k 000 588 02 84 00 Welder