Install rear side wall paneling

AR63.10-D-0030-03TS

Install rear side wall paneling

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A



000 588 01 84 00 Welder

WS60.00-P-0021K



000 588 02 84 00 Welder

WS60.00-P-0022K

Model

907.6/7

with code D03 (Roof and rear-end doors, high version)

with code T16 (Sliding door right)

Right side of vehicle

Model

907.6/7

with code D03 (Roof and rear-end doors, high version)

with code T19 (Sliding door left)

Left side of vehicle

Model

907.6

with code D05 (Super-high roof)

with code T16 (Sliding door right)

Right side of vehicle

Model

907.6

with code D05 (Super-high roof)

with code T19 (Sliding door left)

Left side of vehicle

Model

907.6

with code D06 (Super-high roof painted in vehicle colour)

with code T16 (Sliding door right)

Right side of vehicle

Model

907.6

with code D06 (Super-high roof painted in vehicle colour)

with code T19 (Sliding door left)

Left side of vehicle

Model

910.6

with code D03 (Roof and rear-end doors, high version)

with code T16 (Sliding door right)

Right side of vehicle

Model

910.6

with code D03 (Roof and rear-end doors, high version)

with code T19 (Sliding door left)

Left side of vehicle

Repair materials

Number

Designation

Order number

BR00.45-Z-1107-01A

Black seam seal 300 ml

A 005 989 63 20

1

Install and fit rear side wall paneling (1), sliding door, seal and lock striker.

 Only the installation depth (position to sliding door) can be adjusted at the C-pillar. For this purpose, it may be necessary to shim the rear side wall paneling (1) at the C-pillar.

2

Mark position of rear side wall paneling (1) to C-pillar.

3

Remove rear side wall paneling (1), sliding door, seal and lock striker.

4

Model 907.6 without window in side wall, Model 910.6
Apply seam seal to side wall paneling inner section (4) in hatched areas.

 See Fig. A.

5

Apply seam seal in cross-hatched areas.

6

Apply seam seal in hatched areas.

7

Install, fit and fix in place rear side wall paneling (1).

 To align rear side wall paneling (1) with side roof paneling, use  set of templates.

 Observe marking of rear side wall paneling (1) to C-pillar.

8

Model 907.6/7 with window in side wall
Rear side wall paneling (1)   (area M).

9

Rear side wall paneling (1)   (areas U1, V, W, X and Y1).

10

Rear side wall paneling (1)   (areas U and Y).

11

Bead spot weld flange on rear side wall paneling (1) at wheel arch (area W).

12

Clean weld joints.

13

Rear side wall paneling (1)   (area T).

14

Rear side wall paneling (1)   (area R).

15

Surface-grind inert gas spot welds and inert gas welds (areas T and R).

16

Clean weld joints.

17

Remove shavings.

18

Tack weld rear side wall paneling (1)   (area N).

19

Surface-grind inert-gas tack welds (area N).

20

Remove shavings.

21

Rear side wall paneling (1)   (area O).

22

Clean weld joints.

23

Rear side wall paneling (1)   (area Z).

24

Clean weld joints.