Replace front spring support

AR62.30-P-1600EA

Replace front spring support

29.1.04



Remove

Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between the columns of the hydraulic lifting platform and position the four support plates below the lifting platform support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A



General information on body repair

All models

AH60.00-N-0001-01A

1

Remove front axle half

AR33.10-P-0200B

2

Remove detachable parts in area to be repaired

3

Cover all detachable body components that remain in the area to be repaired

Tarpaulin (fireproof)

*WH58.30-Z-1001-40A

4

Mark exact installation position of front spring support (77) on longitudinal member

5

Separate front spring support (77)

AR62.30-P-1600-01E

Spot weld milling cutter

*201589005100

 Spherical milling cutter, dia. 12 mm

*WH58.30-Z-1002-01A

 Round wire brush, braided, dia. 70 mm

*WH58.30-Z-1001-03A

Cutting disk, 65 mm dia., 80m/s
(max. 23.500 rpm)

*WH58.30-Z-1021-04A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Straight grinder (electric/pneumatic)

*WE58.40-Z-1002-03A

Two-column lift

*WE58.40-Z-1001-05A



Install

 Danger!

Risk of death caused by high voltage used for arc welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV-light while welding. Risk of poisoning caused by inhaling welding vapors.

Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor.

AS00.00-Z-0007-01A



Measures for preventing damage to vehicles or components during electro-welding

All models

AH00.00-N-0005-01A

6

Fix and weld in front spring support (77) on longitudinal member

Observe exact installation position marked previously.

AR62.30-P-1600-03EA

 Abrasive disk, dia. 115 mm, 80m/s (max. 13,250 rpm)

*WH58.30-Z-1024-04A

Clamping pliers

*WH58.30-Z-1003-02A

Inert gas welder

*WE58.40-Z-1001-02A

Angular grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

7

Clean area to be repaired

8

Prime area to be repaired with primer/filler

9

Seal welding flanges

Model 202

AR97.10-P-4000E

Model 208.3

AR97.10-P-4000K

Model 208.4

AR97.10-P-4000KA

10

Supplement cavity preservation and underbody preservation

Model 202

AR97.20-P-1500E

Model 208

AR97.20-P-1500K



Underbody preservation

Model 100, 107, 108, 109, 111, 113, 114, 115, 116, 123, 124, 126, 129, 140, 163, 168, 170, 201, 202, 208, 210, 220

AH97.20-P-2000-01A

11

Install front axle half

AR33.10-P-0200B

12

Install detachable body components removed

Number

Designation

WH58.30-Z-1002-01A

Ball cutter, dia. 12 mm

WH58.30-Z-1003-02A

Clamping pliers

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1021-04A

Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm)

WH58.30-Z-1024-04A

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

WH58.30-Z-1001-40A

Tarp (fire-resistant)

WE58.40-Z-1001-02A

Inert gas welder

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1002-03A

Straight grinder (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1001-05A

Two-post lifting platform