Replacing front reinforcement · ar6230p1400f · Mercedes-Benz WIS

AR62.30-P-1400F

Replacing front reinforcement

18.1.95

MODEL 210.0 /2 /6

P62.30-0253-05

17 Reinforcement

Notes on changes

12.7.99

Notes on technical changes incorporated

Operation steps 2 and 3

BT62.00-P-0001-01A

	Removal
	General notes on body repair	All models	AH60.00-N-0001-01A
	Notes on body repair in area of front end		AH62.00-P-0001-01A
1	Remove brace (17)		AR62.30-P-1400-01F
		 Spot weld cutter	*201589005100
	Location of mounting points for check and welding gauge in front area changed	Model 210 as of 1.7.99 with code 800 Model year 2000	BT62.00-P-0001-01A
2	Fasten brace (17) with check and welding gauge		AR62.30-P-1400-02F
		 Check and welding gauge for front brace	*210589012300
		 Adapter gauge  For vehicles as of code 800 only	*210589222300
	Installation
 Danger!	The high voltage used for arc welding presents a lethal hazard. Explosion hazard when welding in the area of highly combustible materials. Injury hazard from welding spatter and UV light while welding. Welding gases are poisonous when inhaled.	Use insulating mats. Wear protective clothing, protective goggles and protective mask. Remove highly combustible materials from hazard area. Use evacuation system.	AS00.00-Z-0007-01A
	Measures for preventing damage to vehicles or components when performing arc welding work	All models	AH00.00-N-0005-01A
	Location of mounting points for check and welding gauge in front area changed	Model 210 as of 1.7.99 with code 800 Model year 2000	BT62.00-P-0001-01A
3	Weld in brace (17)		AR62.30-P-1400-03F
		 Check and welding gauge for front reinforcement	*210589012300
		 Adapter gauge  For vehicles as of code 800 only	*210589222300
4	Paint area repaired to match color of car.
5	Supplement standard seals with MB body sealant		AR97.10-P-4000F
6	Supplement standard underbody protection with MB permanent underbody protection agent	Notes on processing permanent underbody protection agent	AH97.20-P-9409-01A
7	Paint area repaired and adjacent surfaces
8	Supplement hollow cavity preservation		AR97.20-P-1500F
9	Reinstall all detachable parts removed

210 589 22 23 00

Spot weld milling cutter

Adapter gauge

Check and welding gauge for front reinforcement

210 589 01 23 00

201 589 00 51 00

Commercially available tools

Number	Designation
WH58.30-Z-1002-01A	Ball cutter, dia. 12 mm
WH58.30-Z-1003-01A	Electrode miller
WH58.30-Z-1006-01A	Vario Drill WS 91 spot weld removing tool
WH58.30-Z-1003-02A	Clamping pliers
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A	Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)
WH58.30-Z-1036-06A	10 mm hexagon socket wrench
WH58.30-Z-1001-11A	Double end box wrench, offset, 17 x 19 mm
WH58.30-Z-1002-11A	Double end box wrench, offset, 22 x 24 mm
WH58.30-Z-1001-40A	Tarp (fire-resistant)

Workshop equipment

WE58.40-Z-1001-02A	Inert gas welder
WE58.40-Z-1002-02A	Spot welder

Referenced documents

ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
ah6000n000101a General information on body repair
ah6200p000101a Notes on body repairs to the front end
ah9720p940901a Instructions for processing permanent underbody protection
ar6230p140001f Separate reinforcement
ar6230p140002f Locating reinforcement with check and adjustment gauge
ar6230p140003f Welding in reinforcement
ar9710p4000f Seam sealing following repair
ar9720p1500f Preserving hollow cavities following repair
as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
bt6200p000101a Location of mounting points for check and welding gauge in front area changed