P62.20-4381-06
1 Longitudinal member
2 Tapping plate
A, B, C, D Front axle carrier mount
| Removing | ||
Danger! | Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | |
Danger! | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | |
Danger! | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | |
| General information on body repair | ||
1 | Remove bumper | Only at attachment point (A, B). | |
Model 169.0/3 | |||
Model 245.2 | |||
2 | Remove cross member | Only at attachment point (A, B). | |
Model 169.0/3, 245.2 | |||
3 | Remove front axle carrier | Only at attachment point (A, B, D). | |
Model 169.0/3 except 169.090, 245.2 | |||
Model 169.090 | |||
4 | Expose footwell on corresponding side down to floor panel | Only with attachment point (C). | |
5 | Drill damaged mount on front axle carrier with Ø 12.5 mm bit | ||
6 | Remove chips. | ||
7 | Apply additional cavity preservation | Model 169 | |
Model 245.2 | |||
8 | Adapt tapping plate (2) | Only at attachment point (B, D). | |
| Install | ||
9 | Install tapping plate (2) in longitudinal member (1). | Attachment point (A, B, C, D). | |
Only at attachment point (C). | |||
Locating tool | |||
| Change locating tool for mounting front axle carrier | ||
Body jig saw gotis://K_58.1_01.0 | |||
10 | Install all removed detachable parts |
Locating tool
168 589 03 31 00
Referenced documents
- ah6000n000101a General information on body repair
- ar3310p0001ak Remove/install front axle carrier
- ar6220p140001ak Install tapping plate in longitudinal member
- ar6230p1300ak Replace complete front crossmember
- ar8820p2000ak Remove/install front bumper
- ar8820p2000bk Remove/install front bumper
- ar9720p1500ak Cavity preservation following repair work
- ar9720p1500bk Cavity preservation following repair work
- as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
- as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts
- wf5850p620001ak Modify locating tool for fastening front axle carrier