Prepare front floor section of cab for installation

AR61.10-D-5720-02F

Prepare front floor section of cab for installation

Model

909

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

1

Mark separation line (11) on front floor (1).

 Dimensions:
a = 95 mm (measured from cutout (13))
b = 100 mm (measured from edge of hole (12))

2

Mark cutting line (14) on center of front floor (1).

3

Separate front floor section (2) along separation lines (11, 14).

4

Mark cutting lines (7, 19, 20).

 Dimensions:
a2 = 490 mm
b2 = 240 mm
c = 90 mm

5

Separate front floor section (2) along separation lines (7, 19, 20).

6

Mark two holes (+) in area (H) above cutout (arrow A) as shown.

 Dimensions:
f = 15 mm

7

Mark auxiliary line between center points of cutouts (arrows A, B).

8

Mark three holes (+) on auxiliary line between cutouts (arrows A, B).

 Dimensions:
d = 130 mm
e = 40 mm
f = 15 mm

9

Mark auxiliary line in area (F) from center of cutout (arrow B).

10

Mark six holes (+) in area (F) on auxiliary line.

 Dimensions:
g = 20 mm
h = 50 mm
i = 90 mm
j = 20 mm
k = 70 mm
l = 110 mm

11

Mark auxiliary line between center points for cutouts (arrows C, D) in area (G).

12

Mark eight holes (+) in area (G) on auxiliary line.

 Dimensions:
m = 30 mm
n = 80 mm
o = 110 mm
p = 140 mm
q = 170 mm
r = 230 mm
s = 260 mm
t = 25 mm

13

Mark auxiliary line measured from center of cutout (arrow) in area (I).

14

Mark six holes (+) in area (I) on auxiliary line.

 Dimensions:
v = 25 mm
w = 80 mm
x = 150 mm
y = 220 mm
Z = 290 mm
a1 = 350 mm

15

Mark two auxiliary line measured from center of hole (arrow).

 Dimensions:
c1 = 25 mm
d1 = 60 mm

16

Mark 22 holes (+) in area (J).

 Dimensions:
e1 = 350 mm (measured from outer edge)
f1 = 50 mm (measured from outer edge)
g1 = 30 mm

17

Mark hole (+) on auxiliary line at height of outer edge in area (K).

18

Mark second hole (+) on auxiliary line in area (K).

 Dimensions:
h1 = 30 mm

19

Mark with two auxiliary lines in area (L).

 Dimensions:
i1 = 50 mm (measured from edge (arrow))
j1 = 150 mm (measured from edge (arrow))

20

Mark eight holes (+) on auxiliary line in area (L).

 Dimensions:
k1 = 20 mm
l1 = 80 mm
m1 = 120 mm
n1 = 160 mm

21

Mark auxiliary line in area (M).

 Dimensions:
o1 = 110 mm (measured from outer edge of cutout (arrow F))
p1 = 90 mm (measured from outer edge (arrow E))

22

Mark first hole (+) on auxiliary line.

 Dimensions:
q1 = 90 mm, measured from outer edge of cutout (arrow F)

23

Mark five holes (+) on auxiliary lines in area (M).

 Dimensions:
r1 = 40 mm
s1 = 20 mm

24

Mark outline(16) on shock absorber strut mount (15).

 Dimensions:
t1 = 145 mm (measured from outer edge (arrow H))
u1 = 25 mm (measured from cutout (13))

25

Mark outline (17) on shock absorber strut mount (15).

 Dimensions:
v1 = 20 mm (measured from cutout (13))

26

Mark auxiliary line (18) all the way around at same distance parallel to outlines (16, 17), on upper outer edge and outer edge (arrow H).

 Dimensions:
w1 = 15 mm

27

Mark three holes (+) in area (N) as shown.

28

Mark 12 holes (+) each n areas (O, P) in center between auxiliary line and outlines or outer edge.

 Dimensions:
t1 = 30 mm

29

Mark three holes in area (R) and five (+) in area (R) at uniform distance.

30

Center punch all marked holes (+) and drill with Ø 7 mm bit.

31

Grind front floor section (2) down to bare metal on both sides in area of holes and in areas (S, T, U and V) and coat with zinc dust paint.