1 | Straightening bench |
2 | Anchoring attachments |
P60.10-2174-05
1 | Straightening bench |
2 | Anchoring attachments |
3 | Universal longitudinal member right |
4 | Universal longitudinal member left |
5 | Universal members |
P60.10-2173-05
Upgrading and downgrading | |||
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | General information on body repair | ||
Topical note | Notes on performing repair, body work and welding on vehicles with airbags and RTE units | ||
1 | Install straightening bench (1) | The assembly instructions can be found in the BLACKHAWK assembly plan. | |
2 | Attach universal longitudinal member left (4), universal longitudinal member right (3) and universal members (5) left and right to the straightening bench (1) | The number and position of the universal members (5) and the position of the universal longitudinal member left (4) and the universal longitudinal member right (3) depends on the BLACKHAWK assembly plan. The straightening bench (1) is divided into index fields (arrow) in the longitudinal direction. The index fields (arrow) are marked with numbers on the lateral straightening bench flange. | |
3 | Attach anchoring attachments (2) to the left and right on the straightening bench (1) | The anchoring attachments (2) are mounted on the straightening bench (1) in such a way that they float. | |
4 | Assemble modular bases, depending on the damage progression, on the universal longitudinal member left (4), universal longitudinal member right (3) and universal members (5) | To align the body, two measuring points must be set up on the left and right of the body in the non-deformed area. | |
5 | Assemble and set up measuring points on the left and right of the modular bases | Measuring points that prevent the body from being placed in position are only assembled and set up later on. | |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
6 | Lift the body with the vehicle lift and align the straightening bench (1) beneath it using the measuring points that have been set up | ||
7 | Align the anchoring attachments (2) with the lift support points on the longitudinal member outer shell of the body | ||
8 | Lower the body with the vehicle lift, position it in the anchoring attachments (2) and place the steel clamping jaws of the anchoring attachments (2) in position | | |
9 | Assemble and set up measuring points that have not yet been set up on the left and right of the modular bases | The assembly and set-up instructions can be found in the BLACKHAWK assembly plan included with the straightening set. | |
| Check | ||
10 | Compare the position of the measuring points with the drive points on the body, read off the measurement values on the relevant scales and compare them against the BLACKHAWK assembly plan | ||
11 | Check the entire body for offset | ||
Straightening | |||
12 | Remove measuring points in the deformation area from the body | ||
13 | Assemble the straightening equipment on the straightening bench (1) | The assembly instructions can be found in the BLACKHAWK assembly plan. | |
14 | Revert the body to its original form with the straightening equipment | ||
15 | Approach the measuring points in the deformation area and set them up | The set-up instructions can be found in the BLACKHAWK assembly plan included with the straightening set. | |
| Check | ||
16 | Compare the position of the measuring points with the drive points on the body, read off the measurement values on the relevant scales and compare them against the BLACKHAWK assembly plan | If necessary, repeat the straightening procedure and subsequent test procedure. | |
17 | Dismantle the straightening bench (1) in reverse order | ||
18 | Rectify all paintwork damage on the body in the area of the measuring points and anchoring attachments (2) |
Referenced documents
- ah6000n000101a General information on body repair
- ah9100p000201m Notes on performing repair, body work and welding on vehicles with airbags and RTE units
- as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts