Remove/install exterior detachable parts and trim in vehicle interior for replacing sidewall up to window cutout

AR60.00-S-0021E

Remove/install exterior detachable parts and trim in vehicle interior for replacing sidewall up to window cutout

04.05.2020

Model

447, 448

Right side of vehicle

Modification notes

18.12.2019

Method extended

Operation step 6

30.04.2020

Method extended

Operation step 10

Shown on model 447.8 with code EL9 (2-way speaker system, front and rear) and with code T55 (Electrical actuation for right sliding door)

1

Bracket

5

Bracket

8

Retaining clips

2

Bolts

6

Bolts

H4/4

Right rear side wall speaker

3

Bolts

7

Frame seal

N69/6

Right sliding door (E-LSTR) control unit

4

Bracket

Shown on model 447.7 with code L84 (Additional turn signal lamps on rear of roof) and with code W78 (Window in tailgate or hinged rear door with wiper and washer system)

9

Bracket

10

Screw

11

Bracket

12

Bolts

K40/11kB

Rear window wiper relay

N9/1

Additional turn signal module control unit

Shown on model 447.8 with code JA7 (Blind Spot Assist) and with code T55 (Electrical actuation for right sliding door)

13

Lock striker

15

Rear section

17

Nut

14

End stop

16

Mounting clip

18

Axle mount cover

Shown on model 447.8 with code W68 (Electrically actuated liftgate)

19

Cover

20

End stop

21

Bolts

22

Bolts

23

Gas-filled strut

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Typ 447 mit Motor 780

AS00.00-Z-0035-01A

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Topical note

General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment

Typ 447 mit Motor 780

AH00.00-Z-0300-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S

 

Remove/install

1

Detach ground line of on-board electrical system battery.

AR54.10-S-0003E

2

Disconnect ground line of auxiliary battery.

Model 447.6/7 with code E28 (Additional battery for retrofit consumer) Model 447.8 with code EE8 (Battery 12V 100 Ah) Model 447.7/8 with code EE9 (Auxiliary battery 12 V/80 Ah)

AR54.10-S-0004E

3

Remove ground line of the auxiliary battery for ECO start/stop function.

Model 447 with code MJ8 (ECO start/stop function) except code D50 (Full-width partition wall) except code D51 (Full-width partition wall with 1 window) except code S23 (Two-seater front passenger seat), model 448

AR54.10-S-0111E

Model 447 with code D50 (Full-width partition wall) with code MJ8 (ECO start/stop function), Model 447 with code D51 (Full-width partition wall with 1 window) with code MJ8 (ECO start/stop function), Model 447 with code MJ8 (ECO start/stop function) with code S23 (Two-seater front passenger seat)

AR54.10-S-0111EE

4

Disconnect ground on additional battery for park pawl emergency shift.

Model 447 with engine 780 except code G42 (7G-TRONIC PLUS) except code G43 (9G-TRONIC), model 447 with code G42 (7G-TRONIC PLUS) except code MJ8 (ECO start/stop function), model 447 with code G43 (9G-TRONIC) except code MJ8 (ECO start/stop function)

AR54.10-S-0120E

5

Remove underbody paneling.

Model 447 with engine 651 with code MX0 (BlueEFFICIENCY package), Model 447 with engine 654.9

AR61.30-S-1001E

6

Remove high-voltage battery module underfloor paneling.

* Applies to Europe only

Model 447 with engine 780.701

AR61.30-S-1001F

7

Remove nut (17) on rear section (15) of underfloor paneling.

Model 447 with engine 651 with code MX0 (BlueEFFICIENCY package), Model 447 with engine 654.9

8

Remove rear section (15) of underfloor paneling.

Model 447 with engine 651 with code MX0 (BlueEFFICIENCY package), Model 447 with engine 654.9

 To do so, remove retaining clip (16).

9

Remove axle mount trim (18).

10

Remove refrigerant lines of rear air conditioning system at underbody on right in working area.

Model 447.8 with engine 780.702 with code HZ7 (Semiautomatically controlled air conditioning system, TEMPMATIC in rear)

 For this purpose, open respective brackets.
Do not extract refrigerant and do not disconnect refrigerant lines.

11

Remove fender liner in rear fender.

If installed.

AR88.10-S-1400E

12

Remove rear bumper.

AR88.20-S-2200E

13

Remove side part holder for rear bumper.

AR88.20-S-9018E

14

Remove sliding door.

AR72.16-S-1260E

If sliding door will be replaced,



Disassemble sliding door.

AR72.16-S-2210E

15

Remove center guide rail for sliding door.

AR72.16-S-7806E

16

Remove sealing frame on sliding door.

AR72.16-S-2120E

17

Remove mounting rail on longitudinal member panel in repair area.

Model 447.8, 448.8

AR88.80-S-6005CH

18

Remove door sill from sliding door.

AR68.30-S-1312E

19

Remove lock striker (13).

 Screw/bolt, lock striker to C-pillar

*BA72.16-N-1005-01J

20

Remove end stop (14).

21

Open liftgate and secure to prevent it from dropping.

Model 447, 448.7 with code W65 (Liftgate) Model 447, 448.8 with code W68 (Electrically actuated liftgate)

22

Remove cover (19).

Model 447, 448.7 with code W65 (Liftgate) Model 447, 448.8 with code W68 (Electrically actuated liftgate)

 For this purpose, remove bolts (22).

23

Remove end stop (20).

Model 447, 448.7 with code W65 (Liftgate) Model 447, 448.8 with code W68 (Electrically actuated liftgate)
With corresponding damage profile.

 Warning

Risk of injury from fingers being pinched or jammed when working on gas struts under pressure

Only remove and install pneumatic springs when they are not under tension and when the components are properly secured.

AS00.00-Z-0012-01A

24

Remove gas strut (23) from body.

Model 447, 448.7 with code W65 (Liftgate) Model 447, 448.8 with code W68 (Electrically actuated liftgate)
With corresponding damage profile.

 To do this, remove screws (21).
Fasten gas strut (23) to liftgate with cable tie to prevent free pivoting.

 Bolt, bracket with ball stud to body

*BA72.20-N-1014-03J

25.1

Remove rear passenger compartment side window.

Model 447, 448 with code W29 (Rear stationary window)

AR67.30-S-2701E

25.2

Remove electric pop-out window.

Model 447.7/8, 448.7 with code W32 (Electric vent window, passenger compartment Model 447.8 with code W05 (Left rear window stationary, right vent)

AR67.39-S-1000E

26

Remove retaining clips (8).

Model 447.7, 448.7 with code V23 (Interior trim, luxury version) Model 447.8, 448.8

27

Remove sealing frame (7).

Model 447, 448 with code W29 (Rear stationary window)

28

Remove vehicle tool kit mount.

Model 447.6/7 with code E28 (Additional battery for retrofit consumer) with code RR6 (Spare wheel with jack) Model 447.6/7 with code E28 (Additional battery for retrofit consumer) with code Y36 (Jack) Model 447.6/7 with code Q24 (NAFTA trailer crossmember, towing capacity 5000 lbs) with code RR6 (Spare wheel with jack) Model 447.7/8 with code RR6 (Spare wheel with jack) with code SB6 (Comfort passenger seat, swiveling) Model 447.7/8 with code SB6 (Comfort passenger seat, swiveling) with code Y36 (Jack) Model 447.8 with code E65 (Burmester surround sound system) with code RR6 (Spare wheel with jack) Model 447.8 with code E65 (Burmester surround sound system) with code Y36 (Jack) Model 447.8 with code RR6 (Spare wheel with jack) with code W68 (Electrically actuated liftgate) Model 447.8 with code W68 (Electrically actuated liftgate) with code Y36 (Jack) Model 447 with code Q50 (Removable ball head trailer coupling) with code RR6 (Spare wheel with jack) Model 447 with code Q50 (Removable ball head trailer coupling) with code Y36 (Jack) Model 447 with code RR6 (Spare wheel with jack) with code ZG2 (Permanent all-wheel drive) Model 447 with code Y36 (Jack) with code ZG2 (Permanent all-wheel drive) Model 448

AR68.30-S-5020E

29

Remove stowage compartment in the rear passenger compartment.

Model 447.7 with code V23 (Interior trim, luxury version) except code E28 (Additional battery for retrofit consumer) except code Q50 (Removable ball head trailer hitch) except code SB6 (Comfort passenger seat, turnable) except code ZG2 (All-wheel drive, permanent) Model 447.8 except code E65 (Burmester surround sound system) except code Q50 (Removable ball head trailer hitch) except code SB6 (Comfort passenger seat, turnable) except code W68 (Electrically actuated liftgate) except code ZG2 (All-wheel drive, permanent) except code ZK7 (MARCO POLO equipment line) Model 448.7 with code V23 (Interior trim, luxury version)

AR68.00-S-0009E

30

Remove electric sliding door drive unit.

Model 447.7/8, 448.8 with code T55 (Electrical actuation for left sliding door)

AR72.29-S-8788E

31

Disconnect electrical connectors from right sliding door control unit (E-LSTR) (N69/6).

Model 447.7/8, 448.8 with code T55 (Electrical actuation for left sliding door)

32

Remove right sliding door control unit (E-LSTR) (N69/6) with bracket (5).

Model 447.7/8, 448.8 with code T55 (Electrical actuation for left sliding door)

 To do this, remove screws/bolts (3).

33

Disconnect electrical connectors from right rear side wall speaker (H4/4).

Model 447.7/8, 448 with code EL9 (Front and rear two-way speaker system) Model 447.8, 448.8 with code E65 (Burmester surround sound system)

34

Remove right rear side wall speaker (H4/4) with bracket (1).

Model 447.7/8, 448 with code EL9 (Front and rear two-way speaker system) Model 447.8, 448.8 with code E65 (Burmester surround sound system)

 To do this, remove screws (2).

35

Remove bracket (4).

 To do so, remove the bolts (6).

36

Remove trailer recognition control unit.

Model 447 with code Q22 (Non-removable ball head trailer hitch) Model 447 with code Q24 (NAFTA trailer crossmember, towing capacity 5000Ibs) Model 447 with code Q50 (Removable ball head trailer hitch)

AR31.19-S-1300E

37

Disconnect electrical connectors from rear window wiper relay (K40/11kB).

Model 447.8 with code W64 (Separately opening rear window) Model 447, 448 with code W78 (Window in liftgate or hinged rear door with wiper and washer system)

38

Remove rear window wiper relay (K40/11kB) with bracket (11).

Model 447.8 with code W64 (Separately opening rear window) Model 447, 448 with code W78 (Window in liftgate or hinged rear door with wiper and washer system)

 To do so, remove screws/bolts (12).

39

Disconnect electrical connectors from additional turn signal module control unit (N9/1).

Model 447.6/7 with code L84 (Additional turn signal lamps on rear of roof)

40

Remove additional turn signal module control unit (N9/1) with bracket (9).

Model 447.6/7 with code L84 (Additional turn signal lamps on rear of roof)

 Remove screw/bolt (10) to do this.

41

Remove end stop from door holder on both sides.

Model 447.6/7 with code W54 (Double-wing rear-end door, 270 degrees)

AR72.20-S-2792E

 Do not remove door holder.

42

Install in the reverse order.

 Sliding doors

Number

Designation

Model 447, 448

BA72.16-N-1005-01J

Screw/bolt, lock striker to C-pillar

Nm

20

 Liftgate

Number

Designation

Model 447, 448

BA72.20-N-1014-03J

Bolt, bracket with ball stud to body

Nm

28