Remove/install detachable parts for replacing upper front longitudinal member

AR60.00-S-0016CA

Remove/install detachable parts for replacing upper front longitudinal member

14.7.15

Model

415

Left side of vehicle

1

Fender bracket

4

Screw

7

Screw

2

Bracket

5

Electrical connector

8

Nut for ground line

3

Air intake duct

6

Electrical connector

N33/2

Injector heater module

9

Cover

10

Screw

11

Electrical connector

12

Cover

13

Cover

14

Cable bracket

N50

Fuse and relay module control unit (SRM)

15

Bracket

16

Fuse holder

17

Electrical line

18

Relay holder

19

Fuse and relay holder

20

Fuse holder

21

Equipment compartment

22

Air intake duct

23

Drain hose

 

Remove/install

1

Remove battery box

AR54.10-S-1225C

2

Remove air-water duct

AR83.25-S-1402C

3

Remove front section of fender liner in fender

AR88.10-S-1310C

4

Remove rear section of fender liner in fender

AR88.10-S-1320C

5

Remove fender

AR88.10-S-1000C

6

Remove upper front module crossmember

AR88.30-S-1940C

7

Remove front cross member

AR31.30-S-4115C

8

Remove engine hood

AR88.40-S-3000C

9

Remove hinge

AR88.40-S-3060C

10

Remove gas-operated strut for hood

AR88.40-S-3010C

11

Remove radiator

AR20.20-S-3865CD

12

Remove condenser

Model 415 with engine 200, 607 with code H06 (Automatic air conditioning) Model 415 with engine 200, 607 with code HH9 (Semi-automatically controlled A/C, TEMPMATIC)

AR83.30-S-6540C

13

Remove glow output stage

Model 415 with engine 607

AR15.20-S-4500C

14

Remove fender bracket (1)

15

Remove bracket (2)

16

Remove air intake line (3)

 To do this, remove bolt (4).

17

Remove electrical connector (5) from coolant preheating module (N33/2)

Model 415 with engine 607

18

Remove electrical connector (6) from coolant preheating module (N33/2)

Model 415 with engine 607

19

Remove from coolant preheating module (N33/2)

Model 415 with engine 607

 To do this, remove bolts (7).

20

Unscrew nuts for ground line (8)

 M6

*BA00.10-N-1002-01A

21

Remove cover (9)

 To do this, remove bolts (10).

22

Disconnect electrical connection (11)

23

Unhook electrical connector (11)

24

Remove cover (12)

25

Remove cover (13)

26

Remove cable bracket (14)

27

Remove fuse and relay module control unit (SRM) (N50) from bracket (15) and lay down outside of working area with lines connected

28

Remove bracket (15)

29

Remove fuse holder (16)

30

Remove electrical line (17)

31

Remove relay holder (18)

32

Remove fuse and relay holder (19)

33

Remove fuse holder (20)

34

Remove equipment compartment (21)

35

Remove air intake line (22)

36

Remove drain hose (23)

37

Route electrical lines out of working area

38

Install in the reverse order

 Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

8.8

10.9

BA00.10-N-1002-01A

M6

Galvanized

Nm

9

13

Phosphated

Nm

9

12

 Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

12.9

BA00.10-N-1002-01A

M6

Galvanized

Nm

16

Phosphated

Nm

14