ar4215y0010c

Remove/install automatic linkage adjuster

Type ar · topic 42.15 · version 0103 · 2020-04-24

Applies to: Model 400.243/543/571/594/597 with rear axle 400.784/785

Where it sits

Function group 2 Chassis › 42 Brakes - hydraulic and mechanical systems › 42.15 Mechanical system — Series 400 (models 243, 543, 571, 594, 597, 784, 785)

EinPAS 21 Brakes/vacuum system/compressed-air system › 21.15 Service brake/vacuum system › 21.15.40 Service brake, front — Series 400 (models 243, 543, 571, 594, 597, 784, 785)

EinPAS 21 Brakes/vacuum system/compressed-air system › 21.15 Service brake/vacuum system › 21.15.42 Service brake, rear — Series 400 (models 243, 543, 571, 594, 597, 784, 785)

AR42.15-Y-0010C

Remove/install automatic linkage adjuster

24.04.2020

Model

400.243/543/571/594/597 with rear axle 400.784/785

Remove/install automatic linkage adjuster

Y42.15-0017-09

Front auto slack adjuster removal procedure

1

Split pin

5

Control arm mounting bolt

2

Pivot pin

6

Automatic slack adjuster

3

Circlip

7

Inner shims

4

Shims

Remove/install automatic linkage adjuster

Y42.15-0018-09

Front auto slack adjuster refitment procedure

3

Circlip

6

Automatic slack adjuster

4

Shims

7

Inner shims

5

Control arm mounting bolt

8

Adjusting hexagonal nut

Remove/install automatic linkage adjuster

1

Split pin

2

Pivot pin

Y42.15-0019-06

Remove/install

1

Remove the split pin (1) and pivot pin (2) between automatic slack adjuster and brake chamber using plier

Installation: Visually check matching of both the slack adjuster hole and fork pin hole.
Put the pivot pin without pulling pushrod fork.

2

Remove the circlip (3) from S-cam shaft using circlip plier

Installation: Rotate the adjusting hexagonal nut (8) using ring spanner clockwise till the automatic slack adjuster tail hole match fork pin center hole.

Installation: Avoid using pneumatic gun to tighten the adjusting hexagonal nut.

3

Remove the outer washer and shims (4)

Add shims to maintain axial play

*BE42.10-Y-1005-12A

4

Remove the control arm mounting bolt (5) from brake chamber bracket

5

Remove the automatic slack adjuster (6) from Scamshaft

6

Remove the inner shims (7)

7

Install in the reverse order

Brake liners and drum wear limit

Number

Designation

Model 400.204/207/212/216/231/241/243/262/281
Model 400.543/571/594/597

BE42.10-Y-1005-12A

Add shims to maintain axial play