Remove/install radial seal at drive pinion gear · ar3530d4670f · Mercedes-Benz WIS

AR35.30-D-4670F

Remove/install radial seal at drive pinion gear

20.10.09

REAR AXLE 741.130 in MODEL XD4, XD5, YD4, YD5

REAR AXLE 741.130 in MODEL 904.61 /66 with CODE (ZU7) National version for Canada

REAR AXLE 741.130 in MODEL 904.61 /66 with CODE (ZU8) National version for USA

REAR AXLE 741.130 in MODEL 904.61 /62 /66 with CODE (ZU9) National version for Mexico

Remove/install radial seal at drive pinion gear

D35.25-0051-06

1 Collar nut

2 Screw

3 Joint flange

4 Radial sealing ring

5 Oil filler plug

6 Oil drain plug

7 Axle shaft

8 Collar nut

Modification notes

10.12.03	Repair method has been revised	Step 5
10.12.03	Adjusting procedure / repair method has been revised	Step 9	AR35.30-D-4670-03A

	Removing
1	Remove both rear axle shafts (7)		AR35.30-D-0620B
2	Drain oil at rear axle center assembly
			AP35.00-D-3501B
3	Remove propeller shaft at joint flange (3)
4	Spin join flange (3) by hand and check axial play of bearing	 The bearing must be free of play If there is play or if there are particles (shavings) in the drained oil, replace the gear set and the bearing in the rear axle center assembly: 
		Remove drive pinion and crown wheel with differential	AR35.30-D-4815E
5	Measure and note down friction torque at drive pinion flange	 Measure friction value at approx. 50 rpm.
			*001589492100
6	Remove joint flange at drive pinion		AR35.30-D-4670-01A
			*717589003100
			*035589013300
7	Remove both radial seals (4)
	Install
8	Install radial seals (4)	 Pack space between dust lip and sealing lip with multipurpose grease. Coat outer circumference of seals with sealant. Do not smear partially-rubberized sealing rings with sealing compound.	AR35.30-D-4670-02A
			*460589151500
		Multipurpose grease	*BR00.45-Z-1008-06A
		Sealant	*BR00.45-Z-1017-01A
9	Install joint flange at drive pinion		AR35.30-D-4670-03A
			*001589492100
			*717589003100
		 If after initially tightening the collar nut, there is still play in the drive pinion bearing or if after carrying out the adjusting procedure, the friction torque is not 0.1 - 0.2 Nm above the value previously noted down, a new compressed ring must be installed. Never correct friction torque by turning back collar nut.
		Remove/install drive pinion and crown wheel with differential.	AR35.30-D-4815E
10	Secure collar nut (1)		AR35.30-D-4670-04A
11	Connect propeller shaft to joint flange (3)		*BA41.10-N-1002-01B
			*000589210100
			*001589442100
	Notes on installing propeller shaft		AH41.10-N-0001-01A
12	Install both rear axle shafts (7)	 Coat flange with sealant.	AR35.30-D-0620B
			*BA35.30-N-1003-01A
		Sealant	*BR00.45-Z-1017-01A
13	Pour in oil at rear axle center assembly
			AP35.00-D-3501B

 Propeller shaft

Number	Designation					Model WD1/WD2/ WD3/ WD6/ WD7/ XD1/ XD2/XD3/ XD4/XD5/ XD6/ XD7/ YD1/YD2/ YD3/ YD4/ YD5/YD6/ YD7


BA41.10-N-1002-01B	Bolt, rear propeller shaft to rear axle	M101		Stage 1	Nm	70
				Stage 2	°	-
			Screw head E14	Stage 1	Nm	-
				Stage 2	°	-

 Rear axle shaft

Number	Designation				Rear axle 741.130/131


BA35.30-N-1003-01A	Collar nut, rear axle shaft to hub	M10	Stage 1	Nm	65
			Stage 2	°	-
		M121.5		Nm	-

460 589 15 15 00

001 589 49 21 00

717 589 00 31 00

035 589 01 33 00

Drift

Puller

Retainer wrench

Torque meter

000 589 21 01 00

Open end wrench

001 589 44 21 00

Torque wrench handle

Repair materials

Number	Designation	Order number
BR00.45-Z-1017-01A	SV flame starting system sealant replaced by: A001 989 25 20	A 000 989 54 20
BR00.45-Z-1008-06A	Silicone-based grease	A 001 989 28 51 10

Referenced documents

ah4110n000101a Notes on installing propeller shaft
ap3500d3501b Rear axle - oil change
ar3530d0620b Remove/install rear axle shaft
ar3530d467001a Remove joint flange at drive pinion
ar3530d467002a Install radial sealing ring on drive pinion
ar3530d467003a Install joint flange at drive pinion
ar3530d467004a Secure collar nut on joint flange drive pinion
ar3530d4815e Remove and install drive pinion and ring gear with differential