Disassemble/assemble drive pinion and ring gear with differential (divided version) · ar3530d4301a · Mercedes-Benz WIS

AR35.30-D-4301A

Disassemble/assemble drive pinion and ring gear with differential (divided version)

13.12.11

REAR AXLE 741.130 /131 /52 /530 /540 /55

REAR AXLE 741.404 /405 /406 /407 /408 /436 /437 /438 /439 with CODE (A71) Rear axle differential lock

REAR AXLE 741.130 in MODEL 690.6

REAR AXLE 741.408 in MODEL 690.6 with CODE (A71) Rear axle differential lock

Disassemble/assemble drive pinion and ring gear with differential (divided
version)

D35.30-0030-06

2 Tapered roller bearing

3 Shim

4 Rear axle side gear

5 Spherical washer

6 Differential pinion

7 Differential spider

8 Ring gear

9 Differential housing

10 Bolt M12x1

12 Tapered roller bearing

13 Drive pinion

14 Bolt M8, M10

	Disassemble
	Notes on installing a revised final drive ratio	Model 901.6, 902.6, 903.6, 903.6, 904.6, 905.6	AH35.00-N-0001-01A
1	Remove both rear axle shafts	Rear axle 741.407/408	AR35.30-D-0620D
		Rear axle 741.130/131	AR35.30-D-0620B
		Rear axle 741.404/405/ 406/43	ra3501hl00130x
		Rear axle 741.52/53/ 54/55
2	Remove drive pinion and ring gear with differential	Rear axle 741.130/131/ 407/408	AR35.30-D-4815A
		Rear axle 741.404/405/ 406/43	AR35.30-D-4815B
		Rear axle 741.52/53/ 54/55	AR35.30-D-4815C
3	Pull tapered roller bearing (12) off drive pinion (13)	 Check tapered roller bearing and drive pinion, replace if necessary.	AR35.30-D-4300-01A
			*001589193300
4	Pull both tapered roller bearings (2) off differential housing (9)	 Check tapered roller bearings and replace if necessary.	AR35.30-D-4301-01A
			*123589083300
5	Detach ring gear (8) from differential case (9)	 Replace screw/bolts (10).	AR35.30-D-4300-04B
6	Disassembling differential		AR35.30-D-4300-02B
	Assemble
7	Assembling differential		AR35.30-D-4300-03B
		Friction torque	*BE35.30-N-1002-03A
			*BA35.30-N-1003-02A
			*460589111500
		Lubricant	*BR00.45-Z-1028-06A
		Lubricant	*BR00.45-Z-1029-06A
8	Install ring gear (8) on differential housing (9)		AR35.30-D-4300-04B
			*BA35.30-N-1001-02A
9	Install tapered roller bearings on differential housing		AR35.30-D-4300-05A
10	Install tapered roller bearing (12) on drive pinion (13)		AR35.30-D-4300-01A
11	Install drive pinion and ring gear with differential	Rear axle 741.130/131/ 407/408	AR35.30-D-4815A
		Rear axle 741.404/405/ 406/43	AR35.30-D-4815B
		Rear axle 741.52/53/ 54/55	AR35.30-D-4815C
12	Install both rear axle shafts	Rear axle 741.407/408	AR35.30-D-0620D
		Rear axle 741.130/131	AR35.30-D-0620B
		Rear axle 741.404/405/ 406/43	ra3501hl00130x
			*BA35.30-N-1003-01A

Test and adjustment values for differential gear

Number	Designation		Rear axle 741.130/131/408 (split)	Rear axle 741.4 with code A71 (split)	Rear axle 741.52/53/54/55 (split)


BE35.30-N-1002-03A	Friction torque of differential	Nm	20...40	20...40	20...40

 Rear axle drive

Number	Designation				Rear axle 741.130/131	Rear axle 741.40/43


BA35.30-N-1001-02A	Ring gear to differential housing	M121	12.9	Nm	180	180
		M141.5		Nm	-	-
BA35.30-N-1003-02A	Bolt of cover to split differential housing	M8	10.9	Nm	45	45
		M10	10.9	Nm	60	60

 Rear axle drive

Number	Designation				Rear axle 741.52/53/54/55


BA35.30-N-1001-02A	Ring gear to differential housing	M121	12.9	Nm	180
		M141.5		Nm	-
BA35.30-N-1003-02A	Bolt of cover to split differential housing	M8	10.9	Nm	45
		M10	10.9	Nm	60

 Rear axle shaft

Number	Designation				Rear axle 741.52/530/540	Rear axle 741.550


BA35.30-N-1003-01A	Collar nut, rear axle shaft to hub	M10	Stage 1	Nm	65	65
			Stage 2	°	-	-
		M121.5		Nm	-	145

460 589 11 15 00

001 589 19 33 00

123 589 08 33 00

Drift

Puller

Repair materials

Number	Designation	Order number
BR00.45-Z-1028-06A	Molykote paste HTP special lubricating grease	-
BR00.45-Z-1029-06A	WHS LN 776 special lubricating paste	-

Referenced documents

ah3500n000101a Notes on installing a revised final drive ratio
ar3530d0620b Remove/install rear axle shaft
ar3530d0620d Remove/install rear axle shaft
ar3530d430001a Pull tapered roller bearing off drive pinion, press on
ar3530d430002b Disassembling differential
ar3530d430003b Assembling differential
ar3530d430004b Detach/attach ring gear at differential case
ar3530d430005a Install tapered roller bearings on differential housing
ar3530d430101a Pulling tapered roller bearings off differential housing
ar3530d4815a Remove and install drive pinion and ring gear with differential
ar3530d4815a
ar3530d4815b Remove and install drive pinion and ring gear with differential
ar3530d4815c Remove and install drive pinion and ring gear with differential
ar3530d4815c
ra3501hl00130x 0130 - Removal and installation of rear axle shaft HL 0/1, 0/2 (model 741.4) Transporter T1, Models 601, 602