1 | Bolt (safety lock) |
2 | Safety lock |
3 | Bolt (bearing cap) |
4 | Bearing cap |
6 | Sprocket |
7 | Outer raceway (tapered roller bearing) |
8 | Threaded ring |
9 | Differential set case |
10 | Outer raceway (tapered roller bearing) |
11 | Threaded ring |
W35.30-1139-06
| Remove | ||
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
1 | Remove the bolts (1) and remove the safety locks (2) | ||
2 | Remove the interwheel differential lock | ||
3 | Remove the threaded rings (8, 11) and remove the outer races (7, 10) of the tapered roller bearings | | |
Square drift | |||
4 | Remove the bolts (3) and remove the bearing cap (4) | ||
5 | Remove the ring gear (6) with the differential set | ||
| Check | ||
6 | Check the ring gear (6) and the drive pinion for damages and wear | If there is damage and wear on the ring gear and on the drive pinion: | |
| |||
Replace the ring gear and the drive pinion. | |||
7 | Check the tapered roller bearings of the differential set | If necessary, replace the tapered roller bearings of the differential set. | |
Removing the taper roller bearing from the toothed crown | |||
Installing taper roller bearing in the crown wheel | |||
Detach tapered roller bearings from differential case | |||
Assemble the tapered roller bearing in the differential case | |||
| Install | ||
8 | Install the ring gear (6) with the differential set in differential set case (9) | | |
Lubricating oil for transfer case and drive axle, DB supply specification 6630.00 - SAE 85W90 and 90 | |||
9 | Install the bearing cap (4) and install the bolts (3) | ||
10 | Insert the outer race (7, 10) of the tapered roller bearing | ||
11 | Install the threaded rings (8, 11) and tighten the bolts (3) on the bearing cap (4) to the specified tightening torque (1st step) | The threaded rings (8, 11) must be manually installed until they touch the outer races (7, 10) of the tapered roller bearing. | |
Differential mounting bearing cap | |||
12 | Adjust the tooth flank clearance on the ring gear (6) | ||
Tooth flank clearance | |||
Square drift | |||
Dial gage | |||
Dial indicator holder | |||
13 | Determine the differential set mounting measure | ||
14 | Adjusting the preload of tapered roller bearings | ||
15 | Install the safety locks (2) and tighten the bolts (1) | Safety plate on differential support cover | |
| Check | ||
16 | Check the contact marks between the ring gear (6) and the drive pinion | ||
Contact paint (permanent, violet - no. 330) | |||
17 | Install the interwheel differential lock | ||
18 | Install the differential assembly |
001 589 53 21 00
Dial gage
363 589 02 21 00
Dial indicator holder
312 589 04 07 00
Square drift
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1059-07A | Contact paint (permanent, violet - no. 330) | Acrilex Ref. 014123 |
BR00.45-Z-1112-06A | Lubricating oil for transfer case and drive axle, DB supply specification 6630.00 - SAE 85W90 and 90 | Use corresponding commercially available repair materials. |
Referenced documents
- ar3530b0432g Remove/install differential assembly
- ar3530b046402a Adjust gear backlash at ring gear
- ar3530b047501d Determining installed dimension of differential assembly
- ar3530b047502xa Check ring gear/drive pinion contact pattern
- ar3530b430005ga Install tapered roller bearings on differential housing
- ar3530b430101ga Detach tapered roller bearings from differential case
- ar3530b430102ga Detach tapered roller bearing from ring gear
- ar3530b430103rvi Attach tapered roller bearing to ring gear
- ar3530b430201d Adjust preload of tapered roller bearings
- ar3540b0650b Remove/install interwheel differential lock
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts