ar3225d0100fa

Remove/install front shock-absorber strut

Type ar · topic 32.25 · version 0202 · 2017-02-22

Applies to: Model 909.63

Where it sits

Function group 2 Chassis › 32 Suspension › 32.25 Shock absorbers, damper struts, spring struts — Series 909 (models 63*)

EinPAS 20 Chassis › 20.16 Suspension › 20.16.30 Spring/air suspension bellows/shock absorber/suspension strut — Series 909 (models 63*)

AR32.25-D-0100FA

Remove/install front shock-absorber strut

13.02.2017

Model

909.63

Remove/install front shock-absorber strut

Shown on left side of vehicle

1

Cover

2

Nut

3

Elastomer bearing

4

Shock-absorber strut

5

Bolt

D32.25-0002-06

Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Notes on repair work on suspension components

AH00.00-P-0100-01A

Remove

1.1

Place floor covering in driver-side footwell to one side

When removing the shock-absorber strut (4) on the left side.

1.2

Remove cover for tools in passenger-side footwell

When removing the shock-absorber strut (4) on the right side.

2

Remove cover (1) from respective shock-absorber strut attachment

If installed.

3

Secure vehicle on vehicle lift

AR00.60-D-0100F

4

Remove respective front wheel and tire assembly

AR40.10-D-1100F

5

Remove electric line of rpm sensor from shock-absorber strut (4)

6

Lift up transverse control arm using major-assembly mounting and support plate by roughly 10 mm

000 588 11 62 00 Major assembly mount

WS01.00-P-0092B

000 588 10 62 00 Support plate

WS26.00-P-3309B

7

Unscrew nut (2) from respective top shock-absorber strut attachment

8

Remove bolts (5) and remove shock-absorber strut (4) from steering knuckle

Install

9

Check elastomer bearing (3) for damage and replace, if necessary

10

Position upper shock-absorber strut attachment into footwell and tighten nut (2) lightly by hand

Replace nut (2).

11

Lift up transverse control arm using major-assembly mounting and support plate

000 588 11 62 00 Major assembly mount

WS01.00-P-0092B

000 588 10 62 00 Support plate

WS26.00-P-3309B

12

Position shock-absorber strut (4) on steering knuckle and screw-in bolts (5)

Bolt, shock-absorber strut to steering knuckle

*BA32.25-N-1002-02A

13

Mount electric line of rpm sensor onto shock-absorber strut (4)

14

Lower major assembly mounting and support plate and slide to one side

000 588 11 62 00 Major assembly mount

WS01.00-P-0092B

000 588 10 62 00 Support plate

WS26.00-P-3309B

15

Mount respective front wheel and tire assembly

AR40.10-D-1100F

16

Release vehicle on lifting platform

AR00.60-D-0100F

17

Lower vehicle with lifting platform

18

Tighten nut (2) of upper shock-absorber strut attachment

Nut, damper strut to body

*BA32.25-N-1001-02A

19

Install cover (1) for upper shock-absorber strut attachment

If the cover (1) was removed.

20.1

Insert cover for tools in passenger-side footwell

When installing the shock-absorber strut (4) on the right side.

20.2

Refit floor covering in driver-side footwell

When installing the shock-absorber strut (4) on the left side.

21

Perform wheel alignment check

AR40.20-D-0200FA

Front axle damper strut

Number

Designation

Model 909

BA32.25-N-1001-02A

Nut, damper strut to body

M161.5

Nm

100

Front axle damper strut

Number

Designation

Model 909

BA32.25-N-1002-02A

Bolt, shock-absorber strut to steering knuckle

M141.5

Stage 1

Nm

185

Stage 2

°

-

Referenced documents