ar3222p2001i

Remove compressor, install

Type ar · topic 32.22 · version 0107 · 2012-02-21

Applies to: MODEL 220 except CODE (487) Active Body Control (ABC)

Where it sits

Function group 2 Chassis › 32 Suspension › 32.22 Air suspension — Series 220

EinPAS 20 Chassis › 20.16 Suspension › 20.16.31 Pressure generation/container/control block — Series 220

AR32.22-P-2001I

Remove compressor, install

15.2.12

MODEL 220 except CODE (487) Active Body Control (ABC)

Remove compressor, install

P32.22-2081-09

1 Pressure line connection

2 Intake hose with air filter

3 Connector for air compressor motor

A9/1 AIRmatic compressor unit

A9/1y1 AIRmatic pressure reduction valve

Arrows Nuts

Remove compressor, install

K40/7kO Air compressor relay

P32.22-2277-01

Remove/install

Special information on AIRmatic

AH32.22-P-1000-02I

Danger!

Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices

No fire, sparks, open flames or smoking.

Wear acid-resistant gloves and clothing and safety glasses with side guards.

Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground.

Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers.

AS54.10-Z-0001-01A

Notes on battery

All models

AH54.10-P-0001-01A

1

Disconnect battery

AR54.10-P-0003I

2

Remove engine compartment paneling

Right front part only

AR61.20-P-1105M

3

Unscrew pressure line connection (1) from AIRmatic compressor unit (A9/1)

*BA32.22-P-1004-03A

Plug the pressure line for the duration of the repair operations.

If pressure line or its connection fittings are damaged:

Repair AIRmatic pressure line connection

AR32.22-P-2001-02I

4

Detach connector on AIRmatic pressure reduction valve (A9/1y1)

5

Disconnect connector for air compressor motor (3)

6

Pull intake hose with air filter (2) out of longitudinal member

Installation: If the air filter (2) is replaced, the arrow on the air filter (2) must point towards the longitudinal member.

7

Unscrew nuts (arrows) and remove AIRmatic compressor unit (A9/1)

*BA32.22-P-1003-03A

8.1

Detach air compressor relay (K40/7kO)

Only when installing a new air compressor.

When replacing the air compressor the air compressor relay (K40/7kO) should always be exchanged as the switching contacts may be predamaged.

9

Install in the reverse order

10

Check AIRmatic for leaks.

AR32.22-P-8100I

Air suspension

Number

Designation

Model 220

BA32.22-P-1003-03A

Nut, compressor to bracket

M5

Nm

3

M6

Nm

-

BA32.22-P-1004-03A

Pressure line, air suspension to compressor

Nm

5

Referenced documents