1 | Pressure fitting |
2 | Hand pump |
3 | Container |
4 | Connector |
N27.55-2010-05
5 | Oil feed line |
6 | Oil return line |
7 | Oil cooler feed line |
8 | Oil cooler return line |
9 | Thermostat valve |
10 | Double clamp |
11 | Mounting clamps |
S27.55-4501-06
| Remove | ||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Topical note | Notes on bolted connections with self tapping screws | ||
Notes on automatic transmission | |||
1 | Lift/jack up vehicle | ||
Topical note | Special instructions for lifting and supporting vehicle | ||
2 | Remove lower engine compartment paneling | Only for model 639.7/8 as of vehicle identification number (FIN) 055347 | |
3 | Unscrew banjo bolt on oil feed line (5) and oil return feed line (6) | Collect any transmission oil which runs out. | |
4 | Remove oil cooler feed line (7) and oil cooler return line (8) on thermostat (9) | Collect any transmission oil which runs out. | |
5 | Loosen double clamp (10) and mounting clamps (11) | ||
6 | Tighten oil feed line (5) with banjo bolt to suitable connector (4) | ||
7 | Connect plastic hose with connector (4) | Guide free end into a sufficiently large collecting pan. | |
8 | Fill container (3) with transmission oil | ||
| Automatic transmission fluids (ATF) (specification 236.10) | ||
| Automatic transmission fluids (ATF) (specification 236.12) | ||
Hand pump | |||
9 | Connect thrust side of hand pump (2) to container (3) | Hand pump | |
10 | Operate hand pump (2) | Ensure that the transmission oil flows freely. Perform flushing procedure until clean transmission oil escapes. | |
Hand pump | |||
11 | Check collected transmission oil for metal abrasion | If metal abrasion is present in transmission oil: | |
| |||
The thermostatic valve (9) must be replaced. | |||
Remove/install transmission cooling coolant recirculation pump | |||
12 | Disconnect plastic hose and oil feed line (5) from connector (4) | ||
13 | Tighten oil cooler feed line (7) with adapter fitting to connector (4) | Adapter fitting | |
14 | Fill container (3) with transmission oil | ||
| Automatic transmission fluids (ATF) (specification 236.10) | ||
| Automatic transmission fluids (ATF) (specification 236.12) | ||
15 | Operate hand pump (2) | Ensure that the transmission oil flows freely. Perform flushing procedure until clean transmission oil escapes. | |
Hand pump | |||
16 | Disconnect plastic hose and oil cooler feed line (7) from connector (4) | ||
| Install | ||
17 | Tighten double clamp (10) and mounting clamps (11) | TRANSMISSION 722.680/682Double collar clamp, oil line on left and right to bracket | |
Transmission 722.682Bolt, oil line fixing clamp to transmission | |||
Transmission 722.680Bolt, oil line fixing clamp to engine oil pan | |||
18 | Attach oil cooler feed line (7) and oil cooler return line (8) to thermostatic valve (9) | TRANSMISSION 722.680/682Union nut, oil line to thermostat valve | |
19 | Screw in banjo bolt on oil feed line (5) and oil return feed line (6) | Replace sealing rings on banjo bolts. | |
Transmission 722.682Banjo bolt, oil feed line to transmission | |||
Transmission 722.680Banjo bolt, oil return line to transmission | |||
20 | Check oil level in automatic transmission, adjust to correct level if necessary | Top up automatic transmission after repair work or maintenance with transmission oil | |
Automatic transmission fluid ATF | |||
Dipstick | |||
Funnel | |||
Hand pump | |||
| Check | ||
21 | Check leak tightness of connections | Visual inspection only. | |
| Install | ||
22 | Attach lower engine compartment paneling | Only on model 639.7/8 as of FIN 055347 | |
Automatic transmission |
Number | Designation | Model 636, 639 with transmission 722.6 | ||
BF27.00-N-1001-01C | Automatic transmission fluid ATF | Filling capacity, first filling | Liter | 7,8 |
Filling capacity, oil change | Liter | 7,3 | ||
Specifications for Operating Fluids, Sheet | - | |||
Specifications for Operating Fluids, Sheet | ||||
140 589 15 21 00
Dipstick
126 589 12 63 00
Funnel
210 589 00 71 00
Hand pump
639 589 02 91 00
Adapter fitting
Referenced documents
- ah0000p000701sf Notes on bolted connections with self tapping screws
- ah0060n010001a Special instructions for lifting and supporting vehicle
- ah2719p000101nkb Notes on automatic transmission
- ah2719p000101nkb
- ar0060s1000s Lift/jack up vehicle
- ar2700s027001b Top up automatic transmission after repair work or maintenance with automatic transmission fluid
- ar2755s7380s Remove/install transmission cooling coolant recirculation pump
- ar6120s1105s Remove/install bottom engine compartment paneling
- as0000z000501a Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.
- as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
- bb0040p023610a Automatic transmission fluids (ATF) (specification 236.10)
- bb0040p023612a
- bb0040p023612a Automatic transmission fluids (ATF) (specification 236.12)