Danger !
| Risk of death caused by vehicle slipping or toppling off of the lifting platform.
| Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.
| AS00.00-Z-0010-01A
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| Remove
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1
| Raise vehicle
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Transmission 722.681 in model 902.6, 903.6, 904.6, 905.6
| AR00.60-D-1000A
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| Model 906.1/2/6/7 with transmission 722.683
Model 906.1/2/6/7 with transmission 722.684
Model 906.1/2/6/7 with transmission 722.685
Model 906.1/2/6/7 with transmission 722.686
| AR00.60-D-1000H
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2.1
| Remove propeller shaft to transfer case.
| Transmission 722.681 in model 903.6, 904.6
with code ZG1 (Engageable all-wheel drive)
Transmission 722.681 in model 903.6, 904.6
with code ZG2 (Permanent all-wheel drive)
Transmission 722.681 in model 903.6, 904.6
with code ZG3 (Engageable all-wheel drive with gear reduction)
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| AR41.10-D-0300B
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2.2
| Detach propeller shaft to rear axle from transfer case and tie securely to the underfloor
| Transmission 722.683/684/685/686 in model 906.1/2/6/7
with code ZG1 (Engageable all-wheel drive)
Transmission 722.683/684/685/686 in model 906.1/2/6/7
with code ZG3 (Engageable all-wheel drive with gear reduction)
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| AR41.10-D-0050H
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3
| Remove propeller shaft to front axle from transfer case, and attach at side on floor assembly
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Transmission 722.683/684/685/686 in model 906.1/2/6/7
with code ZG1 (Engageable all-wheel drive)
Transmission 722.683/684/685/686 in model 906.1/2/6/7
with code ZG3 (Engageable all-wheel drive with gear reduction)
| AR41.10-D-0070H
|
4
| Remove transfer case.
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Transmission 722.683/684/685/686 in model 906.1/2/6/7
with code ZG1 (Engageable all-wheel drive)
Transmission 722.683/684/685/686 in model 906.1/2/6/7
with code ZG3 (Engageable all-wheel drive with gear reduction)
| AR28.10-D-0100H
|
5
| Remove radial shaft sealing ring from output flange
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Transmission 722.681 in model 902.6, 903.6, 904.6, 905.6
Transmission 722.683 in model 906.1/2/6/7
except code ZG1 (Engageable all-wheel drive)
except code ZG3 (Engageable all-wheel drive with gear reduction)
Transmission 722.684 in model 906.1/2/6/7
except code ZG1 (Engageable all-wheel drive)
except code ZG3 (Engageable all-wheel drive with gear reduction)
Transmission 722.685 in model 906.1/2/6/7
except code ZG1 (Engageable all-wheel drive)
except code ZG3 (Engageable all-wheel drive with gear reduction)
Transmission 722.686 in model 906.1/2/6/7
except code ZG1 (Engageable all-wheel drive)
except code ZG3 (Engageable all-wheel drive with gear reduction)
| AR27.40-D-0205B
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| Transmission 722.683/684/685/686 in model 906.1/2/6/7
with code ZG1 (Engageable all-wheel drive)
Transmission 722.683/684/685/686 in model 906.1/2/6/7
with code ZG3 (Engageable all-wheel drive with gear reduction)
| AR27.40-D-0205C
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6
| Remove retaining ring (3)
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7
| Remove grooved ball bearing (2) of output shaft
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| AR27.50-D-0604-01A
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| Puller
| *001589503300
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| Collet chuck
| *140589063400
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8
| Remove shim (1)
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| Install
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9
| Install shim (1)
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10
| Press in grooved ball bearing (2) of output shaft as far as the stop
| Drift
| *711589011500
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11
| Adjust axial play of grooved ball bearing (2) on the output shaft
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| AR27.50-D-0604-02A
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| Axial play between grooved ball bearing and retaining ring
| *BE27.50-N-1002-01B
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12
| Install radial shaft sealing ring onto output flange
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Transmission 722.681 in model 902.6, 903.6, 904.6, 905.6
Transmission 722.683/684/685/686 in model 906.1/2/6/7
except code ZG1 (Engageable all-wheel drive)
except code ZG3 (Engageable all-wheel drive with gear reduction)
| AR27.40-D-0205B
|
|
|
| Transmission 722.683/684/685/686 in model 906.1/2/6/7
with code ZG1 (Engageable all-wheel drive)
Transmission 722.683/684/685/686 in model 906.1/2/6/7
with code ZG3 (Engageable all-wheel drive with gear reduction)
| AR27.40-D-0205C
|
13
| Install transfer case
|
Transmission 722.683/684/685/686 in model 906.1/2/6/7
with code ZG1 (Engageable all-wheel drive)
Transmission 722.683/684/685/686 in model 906.1/2/6/7
with code ZG3 (Engageable all-wheel drive with gear reduction)
| AR28.10-D-0100H
|
14
| Install propeller shaft to front axle onto transfer case
|
Transmission 722.683/684/685/686 in model 906.1/2/6/7
with code ZG1 (Engageable all-wheel drive)
Transmission 722.683/684/685/686 in model 906.1/2/6/7
with code ZG3 (Engageable all-wheel drive with gear reduction)
| AR41.10-D-0070H
|
15.1
| Install propeller shaft to transfer case.
| Transmission 722.681 in model 903.6, 904.6
with code ZG1 (Engageable all-wheel drive)
Transmission 722.681 in model 903.6, 904.6
with code ZG2 (Permanent all-wheel drive)
Transmission 722.681 in model 903.6, 904.6
with code ZG3 (Engageable all-wheel drive with gear reduction)
|
|
|
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|
| AR41.10-D-0300B
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15.2
| Install propeller shaft to front axle onto transfer case
| Transmission 722.683/684/685/686 in model 906.1/2/6/7
with code ZG1 (Engageable all-wheel drive)
Transmission 722.683/684/685/686 in model 906.1/2/6/7
with code ZG3 (Engageable all-wheel drive with gear reduction)
|
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| AR41.10-D-0050H
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16
| Lower vehicle
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