Remove/install shift rod of countershaft

AR26.60-S-0034EF

Remove/install shift rod of countershaft

07.05.2020

Transmission

700.7 in model 447

9

Washer

10

Shift rod

11

Spring

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

 Caution

Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil

Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.

AS00.40-Z-0001-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-P-5000-01A

Topical note

Notes on using electrical or pneumatic screwdrivers/impact wrenches

AH00.00-N-0017-01A



Remove

1

Remove transmission.

AR26.10-S-0020EF

2

Fasten transmission onto assembly stand.

AR26.10-S-0036EF

3

Remove central clutch release bearing.

AR26.40-S-0345EF

4.1

Remove neutral position switch.

Transmission 700.7 in model 447 with engine 622.9

AR26.19-S-0003EF

4.2

Remove gear recognition sensor.

Transmission 700.7 in model 447 with engine 622.8

AR26.19-S-0035EF

5

Disassemble transmission housing until shift rod (10) is accessible.

AR26.40-S-2002-01EF

 Do not remove any other component parts.

If the washer (9) sticks in the transmission housing rear section,



remove washer (9) from transmission housing rear section.

6

Remove washer (9).

If the washer (9) is fitted to the shift rod (10).

7

Remove shift rod (10).

 To do so, tilt the shift rod (10), release the spring (11) above the return sleeve at the same time, and remove the shift rod (10).



Clean

8

Clean washer (9) and shift rod (10).

Assembly cleaner

*BR00.45-Z-1028-04A



Check

9

Check washer (9) for wear and damage.

If wear or damage is present.



Replace washer (9).

10

Check shift rod (10) for wear and damage.

If wear or damage is present.



Replace shift rod (10).



Install

11

Replace all parts that need to be replaced.

 Radial shaft sealing rings of housing parts, O-rings, pilot bushing, spring pins and central clutch release bearing.

12

Install shift rod (10).

 Check spring (11) is correctly seated.

13

Install washer (9).

14

Assemble transmission housing completely.

AR26.40-S-2002-02EF

 Screw/bolt, switchover lever to transmission housing front section

*BA26.40-N-1004-01P

 Screw/bolt, transmission housing front section to transmission housing rear section

*BA26.40-N-1005-01P

 Screw/bolt, bracket for shift cables to transmission housing

*BA26.40-N-1008-01P

Loctite 5203 sealant

*BR00.45-Z-1015-01A

15.1

Install neutral position switch.

Transmission 700.7 in model 447 with engine 622.9

AR26.19-S-0003EF

15.2

Install gear recognition sensor.

Transmission 700.7 in model 447 with engine 622.8

AR26.19-S-0035EF

16

Install new central clutch release bearing.

AR26.40-S-0345EF

17

Detach transmission from assembly stand.

AR26.10-S-0036EF

18

Install transmission.

AR26.10-S-0020EF

 Housing

Number

Designation

Transmission 700.7 in model 447

BA26.40-N-1004-01P

Screw/bolt, switchover lever to transmission housing front section

Nm

23

 Housing

Number

Designation

Transmission 700.7 in model 447

BA26.40-N-1005-01P

Screw/bolt, transmission housing front section to transmission housing rear section

Stage 1

Nm

10

Stage 2

Nm

28

 Housing

Number

Designation

Transmission 700.7 in model 447

BA26.40-N-1008-01P

Screw/bolt, bracket for shift cables to transmission housing

Nm

23

Repair materials

Number

Designation

Order number

BR00.45-Z-1015-01A

Loctite 5203 sealant

A 002 989 71 20 10

BR00.45-Z-1028-04A

Assembly cleaner

A 000 986 56 01