AR26.50-B-0426FC | Assembling transmission main shaft | 12.02.16 |
Manual transmission 715.563 with Vehicle 693
Manual transmission 715.565 with Vehicle 693
B26.50-0318-09
1 Taper roller bearing
2 Safety lock
3 Coupling sleeve
4 Synchronizing body
5 Synchronizing ring
6 Coupling body
7 Ring spring
8 3rd speed gear
9 Needle bearing
10 Lock
11 Pressure washer
12 Needle bearing
13 2nd speed gear
14 Ring spring
15 Coupling body
16 Synchronizing ring
17 Lock
18 Coupling sleeve
19 Synchronizing body
20 Synchronizing ring
21 Ring spring
22 Coupling body
23 1st speed gear
24 Needle bearing
25 Main shaft
26 Needle bearing
27 Crawler gear
28 Coupling body
29 Lock
30 Coupling sleeve
31 Reverse gear
32 Needle bearing
33 Coupling fork
34 Sliding shoes
35 Taper roller bearing
36 Sun gear
37 Locking ring
| Assemble | ||
1 | Check the wearing between the synchronizing and the coupling sleeve | ||
2 | Attach the main shaft (25) in the immobilizer device | Immobilizer device | |
3 | Assemble the crawler gear (27) with the needle bearing (26) in the main shaft (25) | Grease the needle bearing (26) and he gear thrust collar. | |
4 | Assemble the coupling body (28) | ||
5 | Assemble the coupling sleeve (30) and the lock (29) | ||
6 | Assemble the coupling fork (35) with the sliding shoes (34) | The shoulder (arrow) in the coupling fork (35) must indicate to the output. | |
7 | Assemble the reverse gear (31) with the needle bearing (32) | Grease the needle bearing (32) and the gear thrust collar. | |
Danger! | Risk of injury on the skin or in the eyes by handling hot and incandescent objects | Wear gloves, clothes and safety goggles | |
8 | Heat the taper roller bearing (35) at 100 °C assemble it in the main shaft (25) | After the bearing returns to the environment temperature, confirm that it is totally supported (without axial play). Use a proper mandrel. | |
9 | Assemble the sun gear (36) and the lock ring (37) | The shoulder in the sun gear internal toothed (36) must be positioned to the taper roller bearing (35), and the flat side to the lock ring (37). | |
10 | Turn and attach the main shaft (25) in the immobilizer device | Immobilizer device | |
11 | Assemble the 1st speed gear (23) with the needle bearing (24) in the main shaft (25) | Grease the needle bearing (24) and the gear thrust collar. | |
12 | Assemble the coupling cone (22) | The coupling bodies (22 and 15) are different. | |
13 | Assemble the ring spring (21) in the synchronizing cone (20) and press it in the synchronizing cone (22) | Grease the ring spring (21). | |
14 | Assemble the synchronizing body (19) and install the lock (17) | The lock (17) must be installed free from play. If necessary, install a new lock (17) with another thickness. | |
15 | Assemble the coupling sleeve (18) | The thicker coupling sleeve channel tab must indicate to the output side. | |
16 | Assemble the ring spring (14) in the synchronizing ring (16) and press it in the synchronizing body (15) | Grease the ring spring (14). | |
17 | Install the coupling body (15) with the synchronizing ring (16) | ||
18 | Assemble the 2nd speed gear (13) with the needle bearing (12) in the main shaft (25) | Grease the needle bearing (12) and the gear thrust collar. | |
Danger! | Risk of injury on the skin or in the eyes by handling hot and incandescent objects | Wear gloves, clothes and safety goggles | |
19 | heat the pressure washer (11) at 80 °C and assemble it in the main shaft (25) | After the pressure washer returns to the environment temperature, confirm if it is totally supported (without axial play). Use a proper mandrel. | |
20 | Install the lock (10) | The lock (10) must be installed free from play. If necessary, install a new lock (10) with another thickness. | |
21 | Assemble the 3rd speed gear (8) with the needle bearing (9) | Grease the needle bearing (9) and the gear thrust collar. | |
22 | Assemble the ring spring (7) in the synchronizing ring (5) and press it in the synchronizing body (6) | Grease the ring spring (7). | |
23 | Install the synchronizing ring (5) with the coupling body (6) | ||
24 | Assemble the synchronizing body (4) and install the safety lock (2) | The safety lock (2) must be installed free from play. If necessary, install a new safety lock (2) with another thickness. | |
Danger! | Risk of injury on the skin or in the eyes by handling hot and incandescent objects | Wear gloves, clothes and safety goggles | |
25 | Heat the taper roller bearing (1) at 100 °C assemble it in the main shaft (25) | After the bearing returns to the environment temperature, confirm that it is totally supported (without axial play). Use a proper mandrel. | |
26 | Assemble the coupling sleeve (3) | The thicker coupling sleeve channel tab must indicate to the output side. |
Gear assembly
Número | Denominação | Gearbox 715.563/565 | |||
BE26.50-B-1001-01C | Axial clearance of lock rings | mm | <0.08 | ||
BE26.50-B-1004-01C | Wear limit between synchronizing cone and sliding coupling sleeve | mm | <0.03 | ||
315 589 02 31 00
Immobilizer device
Referenced documents
- ar2650b042012ta Checking wear limit between synchronizer cone and sliding sleeve
- as0000b000201a Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.