ar2640b2002zf

Disassemble/assemble transmission housing

Type ar · topic 26.40 · version 0101 · 2020-07-17

Applies to: Transmission 718.195/196/197/198 in model 958.1 Transmission ZF 9S-1310TD

Where it sits

Function group 2 Chassis › 26 Manual transmission › 26.40 Housing — Series 958 (models 1**)

EinPAS 17 Drivetrain/axle › 17.20 Transmission › 17.20.30 Housing/cap/oil pan/mounting — Series 958 (models 1**)

Also applies to engines/gearboxes: 718 195, 718 196, 718 197, 718 198

AR26.40-B-2002ZF

Disassemble/assemble transmission housing

02.07.2020

Transmission

718.195/196/197/198 in model 958.1

Transmission ZF 9S-1310TD

Disassemble/assemble transmission housing

1

Countershaft bearing cap

2

Main shaft bearing cap

3

Retaining ring

4

Locking lever

5

Bearing plate

6

Breather

7

Breather

8

Hex head screws

9

Seal

10

Plug

11

Switch

12

Switch

13

Ball

14

Plug

15

Plug

16

Plug

17

Cover

B26.40-A024-06

Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

Disassemble/assemble

1

Remove the countershaft bearing cap (1)

Utilize an appropriate mandrel.

Assembly: Heat the housing around the countershaft bearing cap (1) to approx. 80 °C. Utilize an appropriate mandrel.

2

Remove main shaft bearing cap (2)

Utilize an appropriate mandrel.

Assembly: Heat the housing around the main shaft bearing cap (2) to approx. 80 °C. Utilize an appropriate mandrel.

3

Remove the retaining ring (3)

4

Remove the locking lever (4) from the housing along with the bearing plate (5)

5

Remove the breather (6, 7)

The type of breather changes according to the transmission version.

 Breather

*BA26.10-B-1001-01ZF

6

Remove the cover (17) along with the seal (9)

Only if necessary.

Assembly: Use a new seal (9).

 Allen screws of the side cover of the housing

*BA26.10-B-1028-01ZF

7

Remove the plug (10) or the switch (11)

Only if necessary.

 Switch M18x1.5 of the intermediate housing

*BA26.10-B-1025-01ZF

8

Remove the switch (12)

Only if necessary.

Assembly: Use a new sealing ring.

 Switch of the intermediate housing

*BA26.10-B-1026-01ZF

9

Remove the ball (13)

Only if necessary.

10

Remove the plugs (14, 15 and 16)

Only if necessary.

Assembly: Use new sealing rings.

Plugs 14 and 15.Transmission housing plug

*BA26.10-B-1003-01ZF

Plug 16.Plug of the of the intermediate housing

*BA26.10-B-1027-01ZF

11

Assemble in the reverse order

Torques

Number

Designation

Transmission 718.195/196/197/198

BA26.10-B-1001-01ZF

Breather

Nm

10

Torques

Number

Designation

Transmission 718.195/196/197/198

BA26.10-B-1003-01ZF

Transmission housing plug

Nm

60

Torques

Number

Designation

Transmission 718.195/196/197/198

BA26.10-B-1025-01ZF

Switch M18x1.5 of the intermediate housing

Nm

35

Torques

Number

Designation

Transmission 718.195/196/197/198

BA26.10-B-1026-01ZF

Switch of the intermediate housing

Nm

45

Torques

Number

Designation

Transmission 718.195/196/197/198

BA26.10-B-1027-01ZF

Plug of the of the intermediate housing

Nm

120

Torques

Number

Designation

Transmission 718.195/196/197/198

BA26.10-B-1028-01ZF

Allen screws of the side cover of the housing

Nm

46

Referenced documents