ar2620w1004b

Remove/install gear module

Type ar · topic 26.20 · version 0200 · 2011-08-17

Applies to: TRANSMISSION 715.570 in MODEL 950.5 /6, 952.5 /6, 953.6, 954.5 with CODE (GS3) "Hydraulic" gearshift with CODE (IY2) Hydraulic fluid as per Sheet 345.0 TRANSMISSION 715.570 in MODEL 970, 972, 974, 976 with CODE (GS3) "Hydraulic" gearshift with CODE (IY2) Hydraulic fluid as per sheet 345.0

Where it sits

Function group 2 Chassis › 26 Manual transmission › 26.20 Electronic Power Shift (EPS) - Gear Control (GS) — Series 950 (models 5**, 6**) · Series 952 (models 5**, 6**) · Series 953 (models 6**) · Series 954 (models 5**) · Series 970 · Series 972 · Series 974 · Series 976

EinPAS 17 Drivetrain/axle › 17.35 Shift mechanism/gear control › 17.35.30 Shift module/gearshift lever/shift rod/shift cable — Series 950 (models 5**, 6**) · Series 952 (models 5**, 6**) · Series 953 (models 6**) · Series 954 (models 5**) · Series 970 · Series 972 · Series 974 · Series 976

Also applies to engines/gearboxes: 715 570

AR26.20-W-1004B

Remove/install gear module

15.8.11

TRANSMISSION 715.570 in MODEL 950.5 /6, 952.5 /6, 953.6, 954.5
with CODE (GS3) "Hydraulic" gearshift
with CODE (IY2) Hydraulic fluid as per Sheet 345.0

TRANSMISSION 715.570 in MODEL 970, 972, 974, 976
with CODE (GS3) "Hydraulic" gearshift
with CODE (IY2) Hydraulic fluid as per sheet 345.0

Remove/install gear module

W26.20-1178-12

1 Gear module

2 Shift shaft

3 Compressed-air line

4 Cap

5 Retaining ring

6 Gear shift cylinder

S9 Neutral position switch

Y68 Shift force assistance solenoid valve 1

Y69 Shift force assistance solenoid valve 2

Modification notes

9.8.11

Operation sequence completely revised.

Remove/install

1

Relieve reservoir pressure of compressed-air system completely

2

Unscrew bolts of transmission support arm on transmission bearing

Left and right side

*BA26.10-N-1003-01C

3

Lift transmission with inspection pit lift or jack

Only raise far enough until the area of the transmission shift mechanism is approx. 40 mm above the vehicle frame and the drive shaft no longer makes contact. Otherwise the drive shaft could be damaged.

4

Detach gear shift cylinder (6)

Only separate the hydraulic lines if the gear shift cylinder (6) is replaced, otherwise place to one side with hydraulic lines connected.

AR26.60-W-7000C

5

Disconnect connector on housing of solenoid valve 1, shift force assist (Y68) and solenoid valve 2, shift force assist (Y69)

6

Remove neutral position switch (S9)

*BA26.19-N-1010-01A

7

Detach electrical subharness on gear module (1)

Installation: Install new cable ties.

8

Detach end cover (4)

The cap (4) is destroyed during removal.

Installation: Install new end cover (4).

9

Detach retaining ring (5) from shift shaft (2)

10

Detach compressed air line (3) from gear module (1)

AR42.10-W-0900C

11

Unscrew bolts from gear module (1)

*BA26.60-N-1048-01D

12

Pull gear module (1) with shift shaft (2) out of transmission

13

Turn gear module (1) upwards through 180° and remove

Installation: Clean sealing surfaces on transmission and on gear module (1) and coat with sealing compound.

*BR00.45-Z-1015-01A

The gear module (1) must be installed with an installed shift shaft (2), if necessary, install shift shaft (2) into gear module (1).

14

Install in the reverse order

Complete manual transmission

Number

Designation

Trans-mission 715.570/
576

BA26.10-N-1003-01C

Supporting arm to frame

Nm

330

Sensors

Number

Designation

Transmission
715.570/576

BA26.19-N-1010-01A

Neutral position switch to transmission housing

Nm

60

Shift mechanism

Number

Designation

Transmission
715.570
with code GS3
and code IY2

BA26.60-N-1048-01D

Gear module to transmission

Nm

25

Repair materials

Number

Designation

Order number

BR00.45-Z-1015-01A

Loctite 5203 sealant

A 002 989 71 20 10

Referenced documents