ar2620w1004a

Remove/install gear module

Type ar · topic 26.20 · version 0205 · 2010-04-12

Applies to: TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift TRANSMISSION 715.350 /370 /380 with CODE (GE7) Mercedes PowerShift 2 TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS7) Gear control II

Where it sits

Function group 2 Chassis › 26 Manual transmission › 26.20 Electronic Power Shift (EPS) - Gear Control (GS)

EinPAS 17 Drivetrain/axle › 17.35 Shift mechanism/gear control › 17.35.30 Shift module/gearshift lever/shift rod/shift cable

Also applies to engines/gearboxes: 715 350, 715 370, 715 380, 715 500, 715 507, 715 510, 715 513, 715 515, 715 520, 715 525, 715 540

AR26.20-W-1004A

Remove/install gear module

12.4.10

TRANSMISSION 715.350 /370 /380 /515 /525 with CODE (GE3) Mercedes PowerShift

TRANSMISSION 715.350 /370 /380 with CODE (GE7) Mercedes PowerShift 2

TRANSMISSION 715.500 /507 /510 /513 /520 /540 with CODE (GS7) Gear control II

Remove/install gear module

W26.20-1065-09

Shown on transmission 715.500 with code (GS7) Gear control II

2 Electrical connector

A92 Gear module

3 Compressed-air line

Remove/install

Danger!

Risk of injury caused by body parts being pinched or crushed as cab is tilted

Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut.

AS60.80-Z-0001-01A

1

Tilt cab

Notes on tilting the cab

AH60.80-N-0003-01A

2

Unplug electrical connector (2) at gear module (A92).

3

Unscrew clamp of left coolant line from retarder on transmission and press down coolant line

Only vehicles with code (BA9) Voith secondary retarder R 115 or with code (BA1) Performance-optimized Voith retarder.

4

Detach compressed-air line (3) from gear module (A92).

With compressed air connector system "VOSS 230".

AR42.10-W-0900A

Notes on compressed air connection systems

AH00.18-N-0001-01A

5

Detach gear module (A92).

Installation: Coat sealing surface of gear module (A92) with sealing compound.

*BR00.45-Z-1015-01A

Transmission 715.500/507/510/513/520/
540

*BA26.20-N-1001-04A

Transmission 715.350/370/380/515/525

*BA26.20-N-1001-04KL

6

Install in the reverse order

7

Teach in gear control (GS) control unit

AR54.21-W-0009A

Gear module

Number

Designation

Transmission
715.500/507/510/
513/520/540
with code GS7

BA26.20-N-1001-04A

Bolt, gear module to transmission

Nm

25

Gear module

Number

Designation

Transmission
715.350

Transmissions 715.370/380

BA26.20-N-1001-04KL

Bolt, gear module to transmission

Nm

25

25

Gear module

Number

Designation

Transmission 715.515/525

BA26.20-N-1001-04KL

Bolt, gear module to transmission

Nm

25

Repair materials

Number

Designation

Order number

BR00.45-Z-1015-01A

Loctite 5203 sealant

A 002 989 71 20 10

Referenced documents