ar2520b0200a

Remove and install clutch throwout lever

Type ar · topic 25.20 · version 0101 · 2020-03-17

Applies to: Model 688 Model 693 with transmission 712 (except 712.623), 715 (except 715.054) Model 693

Where it sits

Function group 2 Chassis › 25 Clutch › 25.20 Clutch actuation — Series 688 · Series 693

EinPAS 17 Drivetrain/axle › 17.15 Clutch › 17.15.5 Clutch operation — Series 688 · Series 693

Also applies to engines/gearboxes: 712 006, 712 102, 712 132, 712 200, 712 201, 712 202, 712 203, 712 210, 712 211, 712 212, 712 213, 712 214, 712 215, 712 216, 712 217, 712 218, 712 311, 712 317, 712 318, 712 329, 712 340, 712 341, 712 351, 712 353, 712 354, 712 360, 712 361, 712 362, 712 363, 712 364, 712 365, 712 370, 712 371, 712 372, 712 440, 712 441, 712 442, 712 443, 712 444, 712 445, 712 446, 712 450, 712 451, 712 452, 712 453, 712 454, 712 455, 712 456, 712 457, 712 458, 712 500, 712 501, 712 611, 712 612, 712 613, 712 614, 712 618, 712 619, 712 620, 712 621, 712 622, 712 625, 712 630, 712 631, 712 632, 712 634, 712 639, 712 641, 712 647, 712 650, 712 652, 712 653, 712 671, 712 682, 712 820, 712 830, 715 000, 715 001, 715 021, 715 022, 715 024, 715 030, 715 031, 715 032, 715 050, 715 051, 715 058, 715 060, 715 062, 715 064, 715 066, 715 067, 715 068, 715 100, 715 101, 715 102, 715 103, 715 108, 715 109, 715 111, 715 120, 715 200, 715 201, 715 202, 715 220, 715 221, 715 222, 715 225, 715 226, 715 230, 715 231, 715 232, 715 233, 715 240, 715 241, 715 242, 715 252, 715 253, 715 260, 715 261, 715 310, 715 311, 715 316, 715 320, 715 350, 715 351, 715 352, 715 356, 715 358, 715 360, 715 361, 715 366, 715 370, 715 371, 715 372, 715 376, 715 378, 715 380, 715 381, 715 382, 715 386, 715 388, 715 389, 715 400, 715 410, 715 411, 715 500, 715 501, 715 504, 715 507, 715 508, 715 510, 715 511, 715 513, 715 515, 715 517, 715 518, 715 520, 715 521, 715 523, 715 525, 715 527, 715 528, 715 531, 715 535, 715 536, 715 537, 715 538, 715 539, 715 540, 715 560, 715 561, 715 563, 715 564, 715 565, 715 567, 715 568, 715 570, 715 571, 715 575, 715 576, 715 582, 715 585, 715 586

AR25.20-B-0200A

Remove and install clutch throwout lever

28.02.2020

Model

688

Model

693 with transmission 712 (except 712.623), 715 (except 715.054)

Model

693

Remove and install clutch throwout lever

1

Bolt

2

Axle

3

Clutch fork assembly

4

Bushing

5

Clutch fork

6

Bearing (slave cylinder rod seat)

7

Slave cylinder

8

Bolt

9

Clutch crankcase

10

Pressure washer

11

Bolt

B25.20-0032-06

Remove/install

1

Remove the clutch casing (9)

Apply sealant on the contact surface of the casing.

.Bolt of fluid reservoir (master cylinder) to the pedal support

*BA25.20-B-1006-01E

Sealant, silicone-based

*BR00.45-Z-1116-01A

2

Remove the slave cylinder (7)

AR25.20-B-0150A

Check its conditions.
Repair or replace as necessary.

3

Remove the clutch fork (3) To do so, loosen the bolt (1) and remove the shaft (2), installed in the clutch casing

Lightly grease the clutch fork assembly (3), on the contact area with the sliding sleeve/release bearing.

.Clutch throwout fork

*BA25.20-B-1001-01E

Olista Longtime lubricating grease, DB supply specification 6804.60, 100 g

*BR00.45-Z-1062-06A

Check

4

Check the clutch fork (3) conditions and check its smooth operation

In case of faulty operation, replace the bushing (4) and/or shaft (2). If necessary, also replace the bearing (6).

5

Check the clutch actuation system fluid, for contamination

In the case of contamination, conveniently flush the actuation system and change the fluid.

Check also the conditions of the master cylinder. If necessary, remove it and repair it


Assembly of suspended pedals, with individual trestles.

AR25.20-B-0100C


Hanging pedals set with single rack.

AR25.20-B-0100B

6

Install in reverse order

Clutch drive

Number

Designation

Vehicles 368.0/1, 382.0/1, 384.0/2, 693, 694.0, 695.0/3 with gearbox 712.62, 715.054/062/064, 718.790

BA25.20-B-1001-01E

Clutch throwout fork

M10

Nm

50

M12

Nm

75

Clutch drive

Number

Designation

Vehicles 368.0/1, 382.0/1, 384.0/2, 693, 694.0, 695.0/3 with gearbox 712.62, 715.054/062/064, 718.790

Vehicles 693.2/3 with gearbox 715.563/565

BA25.20-B-1006-01E

Bolt of fluid reservoir (master cylinder) to the pedal support

Nm

10

-

Repair materials

Number

Designation

Order number

BR00.45-Z-1062-06A

Olista Longtime lubricating grease, DB supply specification 6804.60, 100 g

A 001 989 36 51 10

BR00.45-Z-1116-01A

Sealant, silicone-based

Dow Corning 780

Referenced documents