ar2020p3865ff

Removing/installing the radiator

Type ar · topic 20.20 · version 0103 · 2005-06-28

Applies to: ENGINES 122.9, 134.9, 135.9 in MODEL 454.0

Where it sits

Function group 1 Engine › 20 Engine cooling system › 20.20 Radiator, coolant hoses — Series 454 (models 0**)

EinPAS 15 Engine › 15.25 Engine cooling system › 15.25.31 Engine radiator — Series 454 (models 0**)

Also applies to engines/gearboxes: 122 9**, 134 9**, 135 9**

AR20.20-P-3865FF

Removing/installing the radiator

13.8.03

ENGINES 122.9, 134.9, 135.9 in MODEL 454.0

Removing/installing the radiator

P20.20-2304-11

Shown on vehicles with code (I01) Air conditioning Plus (with Outside temperature indicator) (FFO)

3 Radiator

7 Bolt

Removing/installing the radiator

P20.20-2247-06

Shown on vehicles with code (I01) Air conditioning Plus (with outside temperature indicator) (FFO)

1 Bolt (with code (I01) Air conditioning Plus (with outside temperature indicator) (FFO)

2 Condenser (with code (I01) Air conditioning Plus (with outside temperature indicator) (FFO)

3 Radiator

4 Coolant hose

5 Coolant hose

6 Refrigerant line (for code (I01) Air conditioning Plus (with outside temperature indicator) (FFO))

Removing/installing

1

Drain coolant

AR20.00-P-1142FF

2

Remove front CBS

AR88.00-P-1010FF

3

Remove fan shroud

Engines 134.9, 135.9

AR20.40-P-6800FF

Engine 122.9

AR20.40-P-6800FB

4.1

Remove bolts (7) on front module

Only for engine 122.9

5.1

Remove bolts (1) and detach condenser (2) on radiator (3)

Only on vehicles with code (I01) Air conditioning system Plus (with outside temperature indicator) (FFO)

Detach condenser (2) carefully from radiator (3) otherwise refrigerant lines on the condenser (2) will be damaged.

6

Detach coolant hoses (4, 5) at radiator (3)

Collect coolant which flows out in a suitable vessel.

7.1

Detach refrigerant line (6) from radiator (3) bracket

Only on vehicles with code (I01) Air conditioning system Plus (with outside temperature indicator) (FFO)

8

Remove brackets (arrows) on radiator (3)

9

Remove radiator (3)

10

Install in reverse order

Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near engine

Secure vehicle to prevent it from moving.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.

AS00.00-Z-0005-01A

11

Perform engine test run and check coolant system around radiator (3) for leaks

Referenced documents