ar2010s1271cd

Remove/install coolant pump

Type ar · topic 20.10 · version 0108 · 2020-03-04

Applies to: Model 415 with engine 607

Where it sits

Function group 1 Engine › 20 Engine cooling system › 20.10 Coolant pump, coolant thermostat — Series 415

EinPAS 15 Engine › 15.25 Engine cooling system › 15.25.30 Pump/thermostat/preheater — Series 415

Also applies to engines/gearboxes: 607 ***

AR20.10-S-1271CD

Remove/install coolant pump

18.02.2020

Model

415 with engine 607

Remove/install coolant pump

S20.10-4526-09

1

Toothed belt

4

Screw

7

Seal

2

Bracket

5

Screw

8

Front end cover

3

Screw

6

Coolant pump

Warning

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

Remove/install

1

Drain off coolant

AR20.00-S-1140C

2

Remove toothed belt (1)

AR05.00-S-7601CD

3

Remove bracket (2) for toothed belt

To do this, remove screws/bolts (3).

Bolt, holder of toothed belt covers to crankcase/coolant pump

*BA05.10-N-1002-01I

4

Remove screw (4)

Screw/bolt (4) serves as a drain screw on cylinder crankcase. Collect coolant which flows out.

Bolt, coolant pump to crankcase

*BA20.10-N-1001-01Y

5

Remove screws (5)

Bolt, coolant pump to crankcase

*BA20.10-N-1001-01Y

6

Remove coolant pump (6)

7

Remove seal(7)

To do this disconnect the seal (7) at the stays from the lower part and remove from cylinder crankcase. The lower part remains installed on the front end cover (8).

Installation: Prepare new seal (7) appropriately and install.

Clean

8

Clean sealing surfaces

AR01.00-P-0050-01A

Loctite 7200

*BR00.45-Z-1038-04A

Loctite 7063 (400 ml) cleaning spray

*BR00.45-Z-1046-04A

9

Install in the reverse order

Timing chain drive, toothed belt drive

Number

Designation

Model 415 with engine 607, 608

BA05.10-N-1002-01I

Bolt, holder of toothed belt covers to crankcase/coolant pump

Nm

9

Coolant pump, coolant thermostat

Number

Designation

Engine 607, 608 in model 415

BA20.10-N-1001-01Y

Bolt, coolant pump to crankcase

Nm

10

Repair materials

Number

Designation

Order number

BR00.45-Z-1038-04A

Loctite 7200

Henkel AG & Co. KGaA
http://www.loctite.de

BR00.45-Z-1046-04A

Loctite 7063 (400 ml) cleaning spray

A 001 986 71 71 09

Referenced documents