ar2010p2460pr

Remove, install coolant thermostat

Type ar · topic 20.10 · version 0101 · 2006-07-26

Applies to: ENGINE 111.951 in MODEL 203.035 /235 /735 ENGINE 111.955 in MODEL 203.045 /245 /745

Where it sits

Function group 1 Engine › 20 Engine cooling system › 20.10 Coolant pump, coolant thermostat — Series 203 (models 035, 045, 235, 245, 735, 745)

EinPAS 15 Engine › 15.25 Engine cooling system › 15.25.30 Pump/thermostat/preheater — Series 203 (models 035, 045, 235, 245, 735, 745)

Also applies to engines/gearboxes: 111 951, 111 955

AR20.10-P-2460PR

Remove, install coolant thermostat

23.5.00

ENGINE 111.951 in MODEL 203.035 /235 /735

ENGINE 111.955 in MODEL 203.045 /245 /745

Remove, install coolant thermostat

P20.10-2023-06

1 Front engine trim panel

2 Left engine trim panel

3 Coolant line (radiatorcoolant thermostat housing)

4 Coolant line (coolant thermostat housingexpansion reservoir)

5 Bolts

6 Cover

7 O-ring

Removing, installing

1

Drain coolant

At radiator

AR20.00-P-1142PR

2

Take off front engine trim panel (1)

3

Take off left engine trim panel (2)

Only front part.

4

Disconnect coolant line (3)

Installation:

Inspect condition of coolant line and hose clamp, replace if necessary.

*WH58.30-Z-1001-06A

*WH58.30-Z-1002-06A

5

Detach coolant line (4)

Installation:

Inspect condition of coolant line and hose clamp, replace if necessary.

*WH58.30-Z-1001-06A

*WH58.30-Z-1002-06A

6

Unscrew bolts (5)

*BA20.10-P-1004-01B

7

Remove cap (6) together with coolant thermostat

The coolant thermostat must not be taken out of the cap (6).

It will be destroyed if this is done.

Re-installation is not possible.

The cap (6) is supplied together with the coolant thermostat for repair purposes.

Installation:

Replace O-ring (7).

8

Install in the reverse order

9

Inspect cooling system for leaks

AR20.00-P-1010P

Danger!

Risk of accident from vehicle starting off by itself when engine running. Risk of injury from contusions and burns if you insert your hands into the engine when it is started or when it is running

Secure vehicle to prevent it moving off.
Wear closed and close-fitting work clothes.
Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

10

Run engine and inspect for leaks

Coolant pump, coolant thermostat

Number

Designation

Engine 111

BA20.10-P-1004-01B

Cap of coolant thermostat

NM

10

Commercially available tools

Number

Designation

WH58.30-Z-1001-06A

6 mm socket hexagon on flexible shaft for hose clamps with worm drive

WH58.30-Z-1002-06A

7 mm socket hexagon on flexible shaft for hose clamps with worm drive

Referenced documents