ar2010i1401b

Disassemble/assemble coolant pump

Type ar · topic 20.10 · version 0105 · 2007-04-16

Applies to: ENGINE 904.941 in MODEL 684.482

Where it sits

Function group 1 Engine › 20 Engine cooling system › 20.10 Coolant pump, coolant thermostat — Series 684 (models 482) · Series 904 (models 941)

EinPAS 15 Engine › 15.25 Engine cooling system › 15.25.30 Pump/thermostat/preheater — Series 684 (models 482) · Series 904 (models 941)

AR20.10-I-1401B

Disassemble/assemble coolant pump

22.3.07

ENGINE 904.941 in MODEL 684.482

Disassemble/assemble coolant pump

W20.10-0003-06

1 Flange

2 Circlip

3 Bearing shaft

4 Coolant pump housing

5 Cassette-type sealing ring

6 Impeller

7 Puller

8 Thrust piece

Disassemble/assemble coolant pump

W20.10-0016-06

1 Flange

2 Circlip

3 Bearing shaft

5 Cassette-type sealing ring

6 Impeller

9 Drift

A Gap between impeller and coolant pump housing

B Distance between coolant pump housing and flange

C Protrusion impeller to coolant pump housing

Disassemble

1

Remove coolant pump

AR20.10-I-1271B

2

Pull flange (1) off bearing shaft (3)

*000589653300

*321589006300

3

Remove circlip (2)

4

Use a suitable drift to press bearing shaft (3) out of the impeller (6) and coolant pump housing (4)

5

Remove cassette-type sealing ring (5)

Assemble

6

Oil bearing shaft (3) at bearing outer race with engine oil and press into coolant pump housing (4) with a suitable drift

The bearing shaft (3) must always be replaced. Apply pressure to bearing shaft only at bearing outer race.

7

Install circlip (2).

Danger!

Risk of injury to skin and eyes caused by handling hot or glowing objects.

Wear safety gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

8

Heat flange (1) and press onto bearing shaft (3)

Counterhold bearing shaft (3) when pressing on flange.

Distance between coolant pump housing and flange (B)

*BE20.10-N-1002-01B

9

Press in new cassette-type sealing ring (5)

Check seating of cassette-type seal (5) on the bearing shaft (3) and check in coolant pump housing (4).

*352589081500

10

Press impeller (6) onto bearing shaft (3)

Counterhold bearing shaft (3) when pressing on flange.

Protrusion of impeller to coolant pump housing (C)

*BE20.10-N-1003-01B

Gap between impeller and coolant pump housing (A)

*BE20.10-N-1001-01B

11

Rotate coolant pump at flange (1) and inspect for smooth running

12

Install coolant pump

AR20.10-I-1271B

Check values for coolant pump

Number

Designation

Engine
900.9, 902.9, 904.9, 906.9, 924.9
with a coolant thermostat

BE20.10-N-1001-01B

Gap between impeller and coolant pump housing

mm

0.6...1.0

BE20.10-N-1002-01B

Distance between coolant pump housing and flange (B)

mm

112.7...113.3

BE20.10-N-1003-01B

Protrusion impeller to coolant pump housing

mm

0.5

Disassemble/assemble coolant pump
Disassemble/assemble coolant pump
Disassemble/assemble coolant pump

321 589 00 63 00

352 589 08 15 00

000 589 65 33 00

Thrust piece

Puller

Drift

Referenced documents