S18.30-A003-79
1 | Screw | 5 | Screw | 9 | Mounting clip | ||
2 | Screw | 6 | Screw | 10 | Electrical wiring harness | ||
3 | Screw | 7 | Heat exchanger | 11 | Oil filter housing | ||
4 | Screw | 8 | Retaining clamp | 12 | Left engine carrier |
Shown on removed oil filter housing (11) |
11 | Oil filter housing |
13 | Sealing rings |
S18.30-A004-71
Warning | Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. | |
Caution | Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil | Wear protective gloves, protective clothing and safety glasses. | |
Topical note | Notes on avoiding damage through contamination and foreign objects | ||
| Remove | ||
1 | Drain off coolant. | ||
2 | Remove the alternator | ||
3 | Remove charge air cooler. | ||
4 | Remove left engine carrier (12). | ||
5 | Remove retaining clamps (8) of the electrical wiring harness (10). | ||
6 | Unclip retaining clip (9). | Clip remover | |
7 | Remove screws (1 to 6). | ||
8 | Remove heat exchanger (7) from the oil filter housing (11). | Catch escaping coolant and motor oil. | |
9 | Remove seals (13) from oil filter housing (11). | ||
10 | Seal openings on the heat exchanger (7) and on the oil filter housing (11) with suitable stop plugs. | Record plug | |
| Clean | ||
11 | Clean sealing surfaces on the heat exchanger (7) and on the oil filter housing (11) with a lint-free cloth. | ||
| Install | ||
12 | Remove stop plugs from the heat exchanger (7) and the oil filter housing (11). | ||
13 | Mount new seals (13) on the oil filter housing (11). | ||
14 | Position heat exchanger (7) on the oil filter housing (11) in the installation position. | Do not press heat exchanger (7) onto the oil filter housing (11). | |
15 | Insert screws (1 to 6) and screw them in by approx. 2 turns. | ||
16 | Screw in screws (1 to 6) lightly by hand until the screw heads are in contact with the heat exchanger (7). | ||
17 | Screw in screws (1 to 6) by 180° in numerical order. | ||
18 | Tighten screws (1 to 6) with torque in numerical order. | Screw/bolt, heat exchanger to oil filter housing | |
19 | Clip in retaining clip (9). | ||
20 | Attach retaining clamps (8) of the electrical wiring harness (10). | ||
21 | Install left engine carrier (12). | ||
22 | Install charge air cooler. | ||
23 | Install alternator. | ||
24 | Fill in coolant. | ||
| Check | ||
25 | Check the engine oil level in the instrument cluster and correct if necessary. | Engine oil | |
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
26 | Perform an engine test run and check engine for leaktightness in the area of the heat exchanger (7). |
452 589 01 63 00
Clip remover
129 589 00 91 00
Record plug
Referenced documents
- ah0000p500001a Notes on avoiding damage through contamination and foreign objects
- ar0941s6817ea Remove/install charge air cooler
- ar1540s5032ea Remove/install alternator
- ar2000s1142e Drain/pour in coolant
- ar2210s4350ea Remove/install left engine support
- as0000z000501a Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.
- as1800z000101a Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil
- as2000z000101a Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.