Remove/install starter

AR15.30-P-7100TK

Remove/install starter

15.2.12

3.9.03

Check ring gear, newly recorded

Step 7

 

Remove/install

 Danger!

Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices

No fire, sparks, open flames or smoking.

Wear acid-resistant gloves and clothing and safety glasses with side guards.

Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground.

Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers.

AS54.10-Z-0001-01A

Danger!

Risk of death caused by vehicle slipping or toppling off the lifting platform.

Align vehicle between columns of lifting platform and position four support plates at lifting platform support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

1

Disconnect ground line from battery

 Do not connect a quiescent current retention device. Risk of short circuit!

Model 211.0

AR54.10-P-0003T

Model 211.2

AR54.10-P-0003TA



Notes on battery

AH54.10-P-0001-01A

2

Detach lower engine compartment paneling

AR61.20-P-1105T

3

Remove bolts (1)



*BA15.30-P-1003-01A

4

Dismount electrical connection circuit 50 (2)



*BA15.30-P-1002-01A

5

Dismount electrical connection circuit 30 (3)



*BA15.30-P-1001-01A

6

Take starter (M1) down and out

 For removal of starter (M1) the steering coupling (4) must not be removed.

7.1

Check ring gear at flywheel for wear and damage

When replacing starter (M1) on vehicles fitted with manual transmission

 Rotate engine at the crankshaft in direction of rotation.

7.2

Check ring gear on drive plate for wear and damage

When replacing the starter (M1) on vehicles fitted with automatic transmission

 Rotate engine at the crankshaft in direction of rotation.

8

Install in the reverse order

9

Carry out function check

10

Render electrical system operational

See Perform basic programming.

AR00.19-P-0200T

11

Read out fault memory and erase

 When the work is complete stored faults must be worked on in the diagnostic trouble code memories and erased.



Connect STAR DIAGNOSIS and read out fault memory

AD00.00-P-2000-04A

Number

Designation

Engine
271

BA15.30-P-1001-01A

Nut for connection of circuit 30

Nm

14

BA15.30-P-1002-01A

Nut for connection of circuit 50

Nm

6

BA15.30-P-1003-01A

Bolt connecting starter to crankcase

Nm

40