ar1440b2002a

Remove/install metering device for exhaust aftertreatment system

Type ar · topic 14.40 · version 0303 · 2017-10-19

Applies to: Engine 924.9 in model 368, 384.0/2, 685.282/284/289/290, 979.2 Engine 926.9 in model 368, 382.17/18, 384.0

Where it sits

Function group 1 Engine › 14 Exhaust manifold, engine brake, emission control system › 14.40 Exhaust aftertreatment, AdBlue — Series 368 · Series 382 (models 17*, 18*) · Series 384 (models 0**, 2**) · Series 685 (models 282, 284, 289, 290) · Series 979 (models 2**)

EinPAS 15 Engine › 15.40 Exhaust system/exhaust aftertreatment › 15.40.51 Pump/metering device/nozzle — Series 368 · Series 382 (models 17*, 18*) · Series 384 (models 0**, 2**) · Series 685 (models 282, 284, 289, 290) · Series 979 (models 2**)

Also applies to engines/gearboxes: 924 9**, 926 9**

AR14.40-B-2002A

Remove/install metering device for exhaust aftertreatment system

09.10.2017

Engine

924.9 in model 368, 384.0/2, 685.282/284/289/290, 979.2

Engine

926.9 in model 368, 382.17/18, 384.0

Remove/install metering device for exhaust aftertreatment system

B14.40-0061-08

1

Metering unit

6

AdBlue SCR Temperature sensor (17B07)

11

Deflector plate

2

Compressed air piping

7

SCR compressed air pressure sensor (17B06)

12

Support

3

Injection piping - AdBlue/Air mixture outlet connection

8

AdBlue SCR metering valve (17Y03)

13

Bushing

4

Electric wiring harness

9

Heating element (17R05)

14

AdBlue inlet

5

AdBlue SCR pressure sensor (17B05)

10

Support

15

Piping nozzle - AdBlue inlet

Remove/install

Warning

Risk of burn injuries and scalding when working at AdBlue lines and the components attached to them. Risk of injury to skin and eyes when handling AdBlue. Risk of poisoning caused by swallowing AdBlue

Pour AdBlue into suitable containers only. Wait until the pressure is released before starting any work on the exhaust aftertreatment system.

AS14.40-Z-0001-01A

1

Turn off ignition

Topical note

Notes on use, material properties and handling of AdBlue®

AH14.40-N-0001-01A

Indications for applications, material properties and AdBlue handling

2

Remove the injection line (3)

AR14.40-B-2001A

Installation: Replace the injection piping after each removal.

For gas-driven vehicles.

Metering unit is located on the chassis frame.

3

Remove the compressed air piping (2) at the metering unit (1)

Seal the orifice with an adequate closing plug.

Installation: before the assembly, check the sleeve ring of the compressed air line (2) for foreign matter, dirt and damages.

.Compressed air line hollow bolt on dosage unit

*BA14.40-B-1033-02B

4

Loosen the wiring harness (4) from metering unit (1) disconnecting the electrical plugs (5,6,7,8)

5

Remove the bracket (10) from the metering unit (1)

.Dosage unit on support

*BA14.40-B-1005-02B

6

Disconnect the heating electric plug (9) and move it up the support (10) along with the wiring harness (4)

7

Remove the AdBlue inlet hose (14) at the opening of pipe (15)

Make sure AdBlue does not splash from the AdBlue flow hose on the electric connections, because it may damage the AdBlue metering unit (1).

Install: Before the assembly, check the AdBlue flow hose for foreign matter, dirt and damages, replace if necessary.

8

Remove the pipe nozzle (15) from the metering unit (1)

Remove only if necessary replace the sealing ring of the metering unit (1)

.AdBlue inlet pipe opening on dosage unit

*BA14.40-B-1034-02B

9

Release the metering unit (1) from the deck plate (11) and the bracket (12)

Installation: Before assembling, check the metering unit (1) for foreign matter, dirt and damage. Line up the deck plate (11) with the bracket (12).

.Dosage unit on support

*BA14.40-B-1005-02B

10

Remove the bushings (13)

Installation: Check the bushings (13), replace if necessary.

11

Install on the reverse order

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

12

Starting engine

13

Check the tightness of the dosing unit (1) with the engine running

Exhaust gas after-treatment

Number

Designation

Engine 924.9, 926.9 except Liquid Only

BA14.40-B-1005-02B

Dosage unit on support

Nm

25

Exhaust gas after-treatment

Number

Designation

Engine 924.9, 926.9 except Liquid Only

BA14.40-B-1033-02B

Compressed air line hollow bolt on dosage unit

Nm

15

Exhaust gas after-treatment

Number

Designation

Engine 924.9, 926.9 except Liquid Only

BA14.40-B-1034-02B

AdBlue inlet pipe opening on dosage unit

Nm

22

Referenced documents