AR09.41-B-1310A | Remove/install charge air manifold | 12.02.16 |
Cumbustion engine 612 with Vehicle 979.013, 979.016
B09.41-0029-06
1 Supercharger air distribution tube (intake manifold)
2 Cooling pipe
3 Screw
4 Engine cable set
5 Bracket
6 Fuel pipe.
7 Fuel returning pipe
8 Screw
9 After cooling outlet pipe
10 Bracket retaining screw
11 Pipe retaining screw
12 Gasket
D09.20-0014-10
Arrows Place to fix studs (installation support)
| Remove and install | ||
Danger! | Risk of explosion because of flammability, poisoning risk by inhaling or intaking fuel, lesion risk by skin and eye contact with fuel | Forbidden to set fire, sparks, open flame and smoking. Only storage fuel in appropriate and identified containers. When handling fuel, use proper protection clothes. | |
Danger! | Lesion risk to skin and eyes by burns caused by steam or overheated coolant. Poisoning risk by ingestion of coolant | Only open cooling system at a temperature lower than 90 °C. Slowly open cover and release exceeding pressure. Do not store coolant on reusable containers for drinking. Wear protective clothes, gloves and glasses. | |
Danger! | Risk of injure by imprisonment and crushing when tilting cab | During back and forth cab tilting, stay away from tilting area and take preventive measures to avoid non-authorized people from entering tilting area. Always tilt the cab to its final position and secure it with the safety device. | |
1 | Tilt the cab. | ||
2 | Drain the coolant. | On radiator. | |
3 | Loosen engine cables set. | ||
4 | Remove supercharger air pipe (9). | Remove spring (arrow) upwards. | |
5 | Remove screw (3). | ||
6 | Remove fuel pipe (6) from low pressure pump. | Install: Replace brackets. | |
7 | Remove fuel returning pipe (7) at main fuel filter. | ||
8 | Remove bracket (5). | Air distribution pipe bracket. | |
Engine bracket. | |||
9 | Loosen screws (10) and remove bracket. | ||
10 | Remove coolant pipe (2). | ||
11 | Remove the bolts (11). | ||
12 | Remove supercharger air distribution pipe (1) from head. | | |
13 | Remove supercharger air distribution pipe (1) upwards, conduct engine cables (5) and the fuel pipe (9) and (10) through the supercharger air distribution pipe opening. | Close the intake openings. Clean the surface and replace gasket (16). | |
Install: Use studs (M7 screw ) to fixate gasket (16) supercharger air distribution pipe (1). | |||
14 | Install in the reverse order. | ||
Danger! | Risk of accident by involuntary moving when engine is working. Risk of injure by crushing and burning during engine start procedure or while engine is working | Secure vehicle against involuntary movement. Wear fit working clothes. Do not touch hot or moving parts. | |
15 | Check for fuel leaks. | Start engine, stop it and check for leaks again. |
Charge air pipe/charge air cooling
Referenced documents
- ar1518b100001a Disconnect, connect engine wiring harness at engine side
- ar2000b1142b Drain/pour in coolant
- ar6080b0010d Tilt cab to repair position, tilt back
- as0000b000501a Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.
- as2000b000101a Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.
- as4700b000101a Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.
- as6080b000101a Risk of injury caused by body parts being pinched or crushed as cab is tilted